Page 1193 of 3039
9. CAUTION: Be prepared to collect escaping fluids.
10.
Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).
12.
11.
CAUTIONS:
Be
prepared to
collect
escaping
fluids.
Make
sure that all
openings
are sealed.
Use new
blanking
caps.
Page 1194 of 3039
13.
14.
15.
NOTE: RH shown LH similar.
Special Tool(s): 303-1450
CAUTION: Make a note of the fuel injector clamp alignment to the fuel
rail prior to removal.
Page 1195 of 3039
16.
17.
18. CAUTIONS:
Make sure that the special tool is located correctly to the fuel injector
prior to removing the fuel injector.
Make sure that the special tool is held square to the fuel injector
during removal.
Make sure that all open ports are covered to prevent any foreign
material ingress.
Special Tool(s): 310-197
CAUTION: If the fuel injector is being removed without a new
component being installed, the fuel injector clamp must remain with the
fuel injector it is removed with.
CAUTIONS:
Do not use a knife to remove the Teflon seal as damage could occur to
the fuel injector.
Do not cut the Teflon seal to deep as damage could occur to the fuel
injector.
Pinch the Teflon seal to allow the tool to cut the Teflon seal without
damaging the fuel injector.
Page 1196 of 3039
Installation
19.
1.
2.
CAUTION: Do not use any sharp tools to remove the O-ring seal as
damage could occur to the fuel injector.
Install new O-ring seals.
Install new Teflon seals.
Special Tool(s): 310-198
Page 1197 of 3039
4. CAUTION: If the original fuel injector is being installed, the original
fuel injector clamp must installed with the fuel injector it was removed
with.
5. CAUTION: If a new cylinder head has been installed then the special
tool 310-200-02 without the thread must be used to install the fuel rail.
Special Tool(s): 310-200-01, 310-200-02 www.JagDocs.com
Page 1198 of 3039
6. CAUTIONS:
Make sure that the area around the open fuel injector ports are clean
and free of foreign material and lubricant prior to installing the fuel injector.
When Installing the fuel injector(s), make sure that the Teflon seal is
clean and free of foreign material and lubricant.
7. CAUTIONS:
If new fuel injectors are installed, a new injector clamp must be
installed
Make sure that the fuel injector is aligned and installed into the fuel
rail correctly, as noted in the removal step.
Tighten the fuel rail retaining bolts a turn at a time until the correct
torque is achieved.
NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.
Torque: 20 Nm
8. Special Tool(s): 310-200-01, 310-200-02 9. Torque: 20 Nm
Page 1199 of 3039
10.
11.
12.
13. NOTE: Tighten in the sequence indicated.
Torque:
Bolt 2 30 Nm Bolt 3 30 Nm Bolt 1 30 Nm Bolt 4 30 Nm
NOTE: RH shown LH similar.
Special Tool(s): 303-1450 Torque: 20 Nm
Torque: 7 Nm
Page 1200 of 3039
14.
15. NOTES:
Lubricate
the union
threads with
clean engine
oil.
Do not
tighten at
this stage.
Remove and
discard the
blanking
caps.
Torque:
union 21 Nm bolts 8 Nm
16.
Torque: 21 Nm
17.
Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).