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Engine - V8 S/C 5.0L Petrol - Exhaust Manifold LH
Removal and Installation
Special Tool(s)
303-1444-01
Exhaust Manifold Installation Guide Pins - Threaded
303-1444-02
Exhaust Manifold Installation Guide Pins - Unthreaded Removal
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct. Published: 11-May-2011
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
3. Refer to: Power Steering Pump - V8 5.0L Petrol/V8 S/C 5.0L Petrol (211-02 Power Steering, Removal and Installation).
4. Refer to: Catalytic Converter LH (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
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5.
6. CAUTION: Discard the bolt.
NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.
7.
8.
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9.
10.
11.
12.
CAUTION: Discard the bolts.
NOTES:
Discard the gasket.
Make sure that the position of the spacers is noted
before removal of the manifold. www.JagDocs.com
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Installation
13.
NOTE: Do not disassemble further if the component is
removed for access only.
1. CAUTIONS:
Make sure that the mating faces are clean and free of
foreign material.
Make sure the anti-seize compound does not contact
the catalyst monitor sensor tip.
If accidentally dropped or knocked install a new
sensor.
Make sure the catalyst monitor sensor wiring harness
is not twisted more than 180 degrees and is not in contact
with either the exhaust or driveshaft.
NOTE: If the original sensor is to be installed, apply
lubricant meeting specification ESE-M12A4-A to the thread
of the sensor.
Torque: 45 Nm
2. NOTE: Install a new gasket.
Special Tool(s): 303-1444-01
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3. NOTE: If a new cylinder head is installed use the
special tools in the illustration.
Special Tool(s): 303-1444-02
4. CAUTION: Make sure that new bolts are installed.
NOTE: Install the spacers in the noted position.
Torque: 10 Nm
5. Remove the special tool.
6. CAUTION: Make sure that new bolts are installed.
NOTE: Install the spacers in the noted position.
Torque: 10 Nm
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7.
8.
9.
10. Torque: 18 Nm
Torque: 100 Nm
WARNING: Make sure that a new bolt is installed.
NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.
Torque: 35 Nm
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Torque: 10 Nm
Torque: 3 Nm
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Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
16. Refer to: Power Steering Pump - V8 5.0L Petrol/V8 S/C 5.0L Petrol (211-02 Power Steering, Removal and Installation).
17. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
www.JagDocs.com