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General Information - Application and Use of Specifications
Description and Operation
Torque Specifications Published: 11-May-2011
Torque specifications are shown in the torque specifications chart located at the front of the relevant section.
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Published: 11-May-2011
General Information - Battery and Battery Charging Health and Safety Precautions
Description and Operation
WARNINGS:
Batteries contain sulphuric acid, avoid contact with skin, eyes or clothing. Wear safety goggles when working near the
battery to protect against possible splashing of the acid solution.
EYE CONTACT: If acid comes into contact with the eyes, flush immediately with plenty of running water for a minimum of
15 minutes. Seek immediate medical attention.
SKIN CONTACT: If acid comes into contact with the skin, flush immediately with plenty of running water for a minimum of
15 minutes. Seek immediate medical attention.
SWALLOWED: If acid is swallowed, rinse the mouth with plenty of water and then drink plenty of water or milk. Do not
induce vomiting. Seek immediate medical attention.
Batteries normally produce explosive gases. Do not allow naked flames, sparks or lighted substances to come near the
battery.
When charging the battery shield your face and wear safety goggles. Provide adequate ventilation.
CAUTION: Boost charging with excessive current or voltage above 16 volts will damage the battery.
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Published: 11-May-2011
General Information - Brake System Health and Safety Precautions
Description and Operation
WARNINGS:
EYE CONTACT: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with the eyes. Wash hands thoroughly
after handling. If brake fluid comes into contact with the eyes, flush the eyes with plenty of cold running water for 15 minutes.
Seek medical attention for any persistent eye irritation or abnormality.
SWALLOWED: Brake fluid contains polyglycol ethers and polyglycols. If swallowed, drink plenty of water. Seek immediate
medical attention.
INHALED: Dust from friction materials can be harmful if inhaled.
Only use new specified brake fluid from airtight containers.
CAUTION: If brake fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.
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Published: 11-May-2011
General Information - Diesel Fuel System Health and Safety Precautions
Description and Operation
WARNINGS:
Fuel may not give adequate warning before toxic or harmful effects arise.
Exposure to fuel can be harmful and can cause severe health damage or death.
Provide adequate ventilation when working on fuel systems.
Extreme care must be exercised when handling hot fluids. Always wash off spilled fluids from affected areas of skin
immediately.
Fuel must not be used as a cleaning agent.
Keep fuel containers tightly closed, out of direct sunlight and in a cool area. Keep away from heat sources, ignition
sources and oxidizing agents.
SKIN CONTACT: Fuel is mildly irritating to the skin and may cause dermatitis due to defatting effect. Remove
contaminated clothing. Wash affected areas of skin with soap and water. Seek medical attention for any persistent skin
irritation or abnormality. Wash contaminated clothing before reuse.
SKIN CONTACT: Excessive or prolonged skin contact with diesel fuel may cause serious skin disorders including skin
cancer.
EYE CONTACT: Fuel is mildly irritating to the eyes. Flush with plenty of running water, blinking as often as possible. Do
not force the eyelid open. Seek medical attention for any persistent eye irritation or abnormality.
SWALLOWED: Fuel is moderately toxic and tends to foam on vomiting. If drawn into the lungs, inflammation may
develop. Do not induce vomiting. If spontaneous vomiting occurs place the victim in a forward position to reduce the risk of
fuel being drawn into the lungs. Give nothing by mouth. If breathing but unconscious, place in the recovery position. If
breathing has stopped, apply artificial respiration. Seek immediate medical attention.
INHALED: Fuel is toxic to the respiratory and other body systems. Exposure may result in various symptoms including
drowsiness, unconsciousness or severe health damage. Move a victim to fresh air. Keep a victim warm and at rest. If
unconscious, place in the recovery position. If not breathing, apply artificial respiration. Give cardiac massage if necessary.
Seek immediate medical attention.
CAUTIONS:
Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute
cleanliness is observed when working with these components.
Make sure that the workshop area in which the vehicle is being worked on is as clean and as dust free as possible.
Make sure that non-plated tools are used.
Tools must be cleaned using a new brush and fresh suitable evaporative cleaning agent.
Make sure to use a steel topped workbench covered with clean, lint-free, non-flocking material.
Make sure that all parts removed from the vehicle are placed on the lint-free, non-flocking material.
Make sure that any protective clothing worn is clean and made from lint-free, non-flocking material.
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Make sure to wear non-powdered latex type gloves.
Make sure to protect all electrical components and connectors with lint-free non-flocking material before using the
suitable evaporative cleaning agent.
NOTE: Soot, discomfort and irritation usually give adequate warning of hazardous fume concentrations.