1998 ISUZU TROOPER Service Repair Manual

Page 489 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±22
DIFFERENTIAL (REAR 220mm)
4. Remove the cross pin, using a soft metal rod and a
hammer.
425RS043
5. Remove pinion gear.
6. Remove side gear.
7. Remove thrust washer.
Inspection and Repair
Mak

Page 490 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±23
Clearance between the side gear and the
differential box:
Standard: 0.05±0.12 mm (0.002±0.005 in)
Limit: 0.15 mm(0.006 in)
425RS046
Legend
(1) Side Gear
(2) Differ

Page 491 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±24
DIFFERENTIAL (REAR 220mm)
Thickness of thrust washers available:
0.80 mm, 0.90 mm, 1.00 mm 1.10 mm, 1.20 mm,
1.30 mm (0.031 in, 0.035 in, 0.039 in,0.043 in,
0.047 in, 0.051 in)
425RS050
5. In

Page 492 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±25
Limited Slip Differential
Disassembled View
425RS053
Legend
(1) Screw
(2) Differential cage A
(3) Thrust washer
(4) Spring disc
(5) Spring disc
(6) Friction plate
(7

Page 493 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±26
DIFFERENTIAL (REAR 220mm)
Disassembly
1. Using special tool, 5±8840±2381±0, grip it with a vice,
and set the differential.
425RS054
2. Gradually and evenly loosen the 4 fixing screws of th

Page 494 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±27
Pressure ring
425RS057
Legend
(3) Sliding surface with the friction disc. When
nicks or scratches are found, polish with an oil
stone and repair on a level block us

Page 495 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±28
DIFFERENTIAL (REAR 220mm)
Legend
(7) Fitting section with the case.
(8) Face contacting the inner surface of the
differential case.
Repair burrs and nicks using an oil stone.
(9) Sliding surf

Page 496 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±29
Measure the length between the plates over the
V±groove. (D)
425RS065
3. After measuring dimensions A,B,C and D, make
adjustment in the following manner:
Measure