1998 ISUZU TROOPER Service Repair Manual

Page 2529 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7C±20CLUTCH
2. Adjust clutch padel adjusting bolt by backing it out
half a turn, and measure the clearance ()
between the clutch pedal arm and the adjusting
bolt.
203RW010
Legend
(9) Bracket
(10) Cl

Page 2530 of 3573

ISUZU TROOPER 1998  Service Repair Manual CLUTCH7C±21
Torque Specifications
Master cylinder to dash panel
Torque: 16 N´m (1.6 kg´m/12 lb ft)
Clutch pedal to dash panel
Torque: 21 N´m (2.1 kg´m/15 lb ft)
Master cylinder push rod to yok

Page 2531 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7C±22CLUTCH
Master Cylinder
Disassembled View
208RW016
Legend
(1) Master Cylinder Assembly
(2) Gasket(3) Damper Cylinder Assembly
(4) Nut
(5) Push Rod Damper

Page 2532 of 3573

ISUZU TROOPER 1998  Service Repair Manual CLUTCH7C±23
Disassembly
(4JX1)
1. Remove damper cylinder assembly and gasket.
2. Remove push rod damper.
NOTE: T h e m a s t e r cylinder assembly cannot be
disassembled because of point±staked rod

Page 2533 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7C±24CLUTCH
Slave Cylinder
Disassembled View
206RW004
Legend
(1) Cylinder Body
(2) Spring(3) Piston and Piston Cup 
(4) Boot 
(5) Push Rod
Disassembly
1. Remove boot.
2. Remove push rod.
3. Remove pi

Page 2534 of 3573

ISUZU TROOPER 1998  Service Repair Manual CLUTCH7C±25
Piston and Piston Cup
1. Visually inspect the disassembled piston and piston
cup for excessive wear and damage.
2. Replace the inner parts with new parts shown in the
illustration.
206RS0

Page 2535 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7C±26CLUTCH
Damper Cylinder
Disassembled View
205RW005
Legend
(1) Cylinder Body
(2) Spring
(3) Piston Assembly(4) Spacer
(5) Damper Rubber
(6) Cover and Gasket
Disassembly
1. Remove cover and gasket.

Page 2536 of 3573

ISUZU TROOPER 1998  Service Repair Manual CLUTCH7C±27
Main Data and Specifications
General Specifications
TypeDry single plate type with diaphragm spring
Size275 mm (10.83 in) 
Pressure plate Outside diameter332 mm (13.07 in)
Pressure plate