1998 ISUZU TROOPER Service Repair Manual

Page 705 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±39 DRIVE SHAFT SYSTEM
401RW053
401RW052
4. Remove bolt, nut and washer (Front axle side).
5. Remove bolt, nut and washer (Transfer side).
6. Remove front propeller shaft.
NOTE: If equipped with to

Page 706 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±40
DRIVE SHAFT SYSTEM
Disassembly (Except TOD 4y4)
401RW057
Legend
(1) Sleeve Yoke(2) Seal
(3) Tube Assembly
1. Apply alignment marks (1) on the sleeve yoke and
tube assembly then remove sleeve yo

Page 707 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±41 DRIVE SHAFT SYSTEM
Universal Joint Disassembly
401RW055
Legend
(1) Flange Yoke
(2) Spider(3) Snap Ring
(4) Needle Roller Bearing
(5) Grease Fitting
1. Apply alignment marks (1) on the yokes of

Page 708 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±42
DRIVE SHAFT SYSTEM
3. Make sure of proper position for reinstallation by
applying setting marks, then remove spider .
Inspection and Repair
Make necessary correction or parts replacement if wea

Page 709 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±43 DRIVE SHAFT SYSTEM
Play in Universal Joint
Limit: Less  than 0.1 mm (0.004 in)
401RS010
Constant Velocity Joint
NOTE: L J a n d B J constant velocity joints are
unremovable types. Check the joi

Page 710 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±44
DRIVE SHAFT SYSTEM
401RW047
Front Axle Flange Run-out
1. Set a dial gage at right angle near the outer
circumference of the flange face and check the
run-out of the flange face.
Limit: 0.15 mm

Page 711 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±45 DRIVE SHAFT SYSTEM
Universal Joint Reassembly
1. Install spider to flange yoke. Be sure to install the
spider by aligning the setting marks made during
disassembly.
2. Apply a molybdenum±disul

Page 712 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4C±46
DRIVE SHAFT SYSTEM
Reassembly (Except TOD 4y4)
401RW057
Legend
(1) Sleeve Yoke(2) Seal
(3) Tube Assembly
1. Discard used seal and install new one.
2. Align the alignment marks and install tube