1998 ISUZU TROOPER Service Repair Manual

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Page 265 of 3573

ISUZU TROOPER 1998 Service Repair Manual COMPRESSOR OVERHAUL 1D Ð 9 7. Install drive plate bolt by using drive plate holder J-7624 (1) to prevent the drive plate from rotating. ·Tighten the drive plate bolt to the specified torque. Torqu

Page 266 of 3573

ISUZU TROOPER 1998 Service Repair Manual 1D Ð 10 COMPRESSOR OVERHAUL Legend (1) Drive Plate Bolt (2) Drive Plate (3) Shim (4) Snap Ring (5) Pulley Assembly (6) Screw (7) Field Coil (8) Through Bolt (9) Shaft Seal Assembly (10) Gasket (11) F

Page 267 of 3573

ISUZU TROOPER 1998 Service Repair Manual COMPRESSOR OVERHAUL 1D Ð 11 Removal 1. Remove drive plate bolt by using drive plate holder J-7624 (1) to prevent the drive plate from rotating. 2. Remove drive plate by using drive plate puller J-3

Page 268 of 3573

ISUZU TROOPER 1998 Service Repair Manual 1D Ð 12 COMPRESSOR OVERHAUL 6. Loosen three screws and remove the field coil. 7. Remove snap ring by using snap ring pliers.8. Remove shaft seal assembly (2) by using shaft seal remover J-33942 (1).

Page 269 of 3573

ISUZU TROOPER 1998 Service Repair Manual COMPRESSOR OVERHAUL 1D Ð 13 10. Remove front cylinder head. 11. Remove o-ring. ·Alternately tap the projections on the circumference of th front cylinder head with a screwdriver and a plastic hamme

Page 270 of 3573

ISUZU TROOPER 1998 Service Repair Manual 1D Ð 14 COMPRESSOR OVERHAUL Installation 1. Install cylinder and shaft assembly. ·Clamp the cylinder shaft assembly in a vise. The rear side of the cylinder shaft assembly must be facing up. 2. Inst

Page 271 of 3573

ISUZU TROOPER 1998 Service Repair Manual COMPRESSOR OVERHAUL 1D Ð 15 8. Install front valve plate. ·Apply a coat of new compressor oil to the new valve plate. Install the valve plate to the suction valve by aligning it with the spring pin

Page 272 of 3573

ISUZU TROOPER 1998 Service Repair Manual 1D Ð 16 COMPRESSOR OVERHAUL 13. Install shaft seal assembly. ·Clean the sealing portion of the compressor and shaft seal (2). Install the shaft seal guide J-34614 (1) onto the end of the drive shaft
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