1998 ISUZU TROOPER Service Repair Manual

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Page 745 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±24 TRANSFER CASE (STANDARD TYPE) 2. Remove the rear output shaft assembly (1) from the transfer rear cover (with oil seal). 3. Remove ball bearing (8), using a bench press and the bearing remover

Page 746 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±25 3. Install the bearing snap ring (5). 4. Install the ball (6). 5. Install the speedometer drive gear (7). 226RS064 6. Install ball bearing (8), using the ball bea

Page 747 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±26 TRANSFER CASE (STANDARD TYPE) Detent, Shift Arm, and Interlock Pin Disassembled View 262RW074 Legend (1) Detent Ball, Spring and Plug (2) Spring Pin and Bridge (3) Spring Pin (4) Spring (5) 2W

Page 748 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±27 2. Use a spring pin remover to remove the spring pin (2) from the bridge (2). 262RW011 3. Remove the spring (4). 4. Engage the 2WD±4WD sleeve with the front outp

Page 749 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±28 TRANSFER CASE (STANDARD TYPE) Inspection and Repair Refer to ªTRANSFER CASE ASSEMBLYº in this section for inspection and repair. Reassembly 1. Place the shift block (15) in the transfer case

Page 750 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±29 14. Engage the 2WD±4WD sleeve with the 4WD side and install the spring pin (3). 262RW022 15. Install the spring pin and bridge (2). 16. Install the detent ball,

Page 751 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±30 TRANSFER CASE (STANDARD TYPE) Transfer Case Assembly Disassembled View 226RW132 Legend (1) Transfer Case (with oil seal) (2) Bearing Snap Ring (3) Front Output Gear Assembly (4) Ball Bearing (

Page 752 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±31 Disassembly 1. Use a pair of snap ring pliers to remove the snap ring (42). 2. Use a bearing remover 5±8840±2155±0 ( J±37217) and puller 5±8840±2027±0 (J±
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