1998 ISUZU TROOPER Service Repair Manual

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Page 2345 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±27 2. Using remover 5±8840±2550±0 (J±42794) and attachment 5±8840±2560±0 (J±42988), remove the 5th gear spline piece. 226RW201 3. Remove the hub sleeve No.3, block ring

Page 2346 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±28MANUAL TRANSMISSION 15. Remove the thrust washer. 1. Remove the thrust washer from counter gear shaft. 2. Remove the thrust washer pin from counter gear shaft. 226RW018 16. Remove the bearing pl

Page 2347 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±29 2. Using remover 5±8840±2551±0 (J±42795) and attachment 5±8840±2560±0 (J±42988), remove counter gear shaft center bearing. NOTE: Be careful not to drop the counter g

Page 2348 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±30MANUAL TRANSMISSION 20. Remove the top gear shaft. 1. Remove the top gear shaft from mainshaft. NOTE: Dont fall needle roller bearing. 226RW029 2. Remove the 4th block ring and roller bearing.

Page 2349 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±31 3. Using bearing separator 5±8840±0015±0 (J±22912±01) and a press, remove the bearing. 226RW202 22. Remove the mainshaft. 1. Remove mainshaft bearing snap ring. 226RW035

Page 2350 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±32MANUAL TRANSMISSION 23. Disassemble the mainshaft assembly. 1. Inspect each gear thrust clearance. 1. Using thickness gauge, inspect thrust clearance (1st gear, 3rd gear). 226RW077 2. Mount the

Page 2351 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±33 4. Using bearing separator 5±8840±0015±0 (J±22912±01) and a press, remove the following parts. 1. 5th gear (1). 2. Mainshaft bearing (2). 3. 1st gear thrust washer (3).

Page 2352 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±34MANUAL TRANSMISSION 8. Remove the reverse gear from clutch hub No.1. 9. Remove the 3 inserts and 3 compression springs. When removing the inserts, push the insert spring with a screwdriver. 226
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