1998 ISUZU TROOPER Service Repair Manual

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Page 689 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±23 DRIVE SHAFT SYSTEM Front Axle Drive Shaft Front Axle Drive Shaft and Associated Parts This illustration is based on the model equipped with shift on the fly system. 412RW003 Legend (1) Axle Cas

Page 690 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±24 DRIVE SHAFT SYSTEM Disassembly NOTE: For the left side, follow the same steps as right side. 1. Raise the hooked end of the band (1) with a screwdriver or equivalent. 412RS009 2. Remove band. 3

Page 691 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±25 DRIVE SHAFT SYSTEM 8. Using snap ring pliers, remove the snap ring (1) fastening the ball retainer to the center shaft. 412RS013 9. Remove ball retainer, ball guide and bellows. 10. Raise the h

Page 692 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±26 DRIVE SHAFT SYSTEM Reassembly 1. Install DOJ case to bracket. 2. Install oil seal and fix snap ring. 3. Install bearing and fix snap ring. 4. Install bracket to axle case. Tighten the bracket

Page 693 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±27 DRIVE SHAFT SYSTEM 412RS019 412RS020 Legend (1) Outer Case (2) Circlip (3) Open Ends 18. Install bellows. Adjust the air pressure within the bellows by inserting a screwdriver or equivalent, so

Page 694 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±28 DRIVE SHAFT SYSTEM Shift On The Fly System Shift On The Fly System and Associated Parts 412RW004 Legend (1) Filler Plug (2) Bolt (3) Oil Seal (4) Snap Ring(External) (5) Inner Shaft Bearing (6)

Page 695 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±29 DRIVE SHAFT SYSTEM 7. Remove snap ring from front axle case by using snap ring pliers. 412RW017 8. Take out inner shaft from front axle case. 9. Remove snap ring from inner shaft by using snap

Page 696 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4C±30 DRIVE SHAFT SYSTEM Inspection and Repair Inspect the removed parts. If there are abnormalities such as wear and damage, take corrective action or replace. Visual Check 1. Check and see if the i
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