1998 ISUZU TROOPER Service Repair Manual

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Page 785 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±18 TRANSFER CASE (TOD) Sprocket and Mechanical Lock Disassembled View 266RW008 Legend (1) Strainer (2) Hose (3) Oil Pump Assembly (4) Thrust Washer (5) Mechanical Lock Hub (6) Lock-up Sleeve(7) L

Page 786 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±19 TRANSFER CASE (TOD) 3. Remove the drive sprocket, lower drive sprocket, and chain together from the front and rear output shafts. 266RW010 4. Remove the mechanical lock hub. 5. Remove the lock

Page 787 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±20 TRANSFER CASE (TOD) Output Shafts and Shift Control Shaft Disassembled View 261RW010±1 Legend (1) Transfer Case Assembly (2) Detent Spring (3) Front Output Shaft (4) Reduction Hub (5) Output

Page 788 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±21 TRANSFER CASE (TOD) Disassembly 1. Remove the output shaft. 266RW011 2. Remove the detent spring. 3. Remove the cam pilot block bolts. 4. Remove the shifter shaft assembly and cam assembly. 26

Page 789 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±22 TRANSFER CASE (TOD) 12. Using snap ring pliers, remove the snap ring from shifter lever shaft. 261RW021 13. Remove the reduction lever assembly. 14. Remove the snap ring. 15. Remove the shifte

Page 790 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±23 TRANSFER CASE (TOD) Transfer Case Disassembled View 265RW015 Legend (1) Transfer Case (2) Ball Bearing (3) Ring Gear (4) Snap Ring (5) Input Shaft and Carrier Assembly (6) Snap Ring(7) Ball Be

Page 791 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±24 TRANSFER CASE (TOD) Disassembly 1. Remove the ball bearing (for front output shaft). 2. Expand the snap ring through the opening in the planetary gear assembly. 261RW040 3. While expanding the

Page 792 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±25 TRANSFER CASE (TOD) 6. Using the bearing remover 5-8840-0015-0 (J-22912-01), remove the ball bearing from the input shaft. 265RW014 7. Remove the thrust plate. 8. Remove the carrier assembly.
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