Page 3249 of 3573

8F±54BODY STRUCTURE
Cross Beam Assembly
Parts Location
This illustration es based on RHD and W/SRS
740RW100
Legend
(1) Instrument Panel Assembly
(2) Cross Beam Assembly
(3) Side Support Bracket Assembly (RH)
(4) Brake Pedal Mounting Bracket Assembly(5) Steering Support Bracket Assembly
(6) Instrument Panel Center Bracket
(7) Side Support Bracket Assembly (LH)
(8) Steering Column Fixing Bolts
(9) Cross Beam Center Bracket
Removal
1. Disconnect battery ground cable.
2. Remove instrument panel assembly.
Refer to Instrument Panel Assembly in this section.
3. Remove side support bracket assembly (LH/RH).
Remove the 4 fixing bolts on both sides.
4. Remove cross beam center bracket
Remove 2 fixing nuts.5. Remove instrument panel center bracket.
Disconnect the PCM and EBCM connector.
Remove the DERM (SRS) with 3 fixing nuts.
CAUTION: F o r p recautions on installation or
removal of SRS Ð air bag system, refer to
Supplemental Restraint System (SRS) Ð AIR BAG in
Restraint section.
Remove the 2 fixing nuts (upper) and the 4 fixing
bolts (lower).
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8F±55 BODY STRUCTURE
740RW101
6. Remove steering column fixing bolts.
Remove 2 fixing bolts.
431RW007
7. Remove brake pedal mounting bracket assembly.
Disconnect the 2 brake pedal mounting bracket
assembly fixing nuts, and remove the antitheft
controller.
Disconnect the brake pedal link and the brake
switch, and remove the 4 fixing bolts and the nuts
on the bracket.
310RW014
8. Remove steering support bracket assembly.
Remove the 2 fixing bolts (upper side) (1) and the 3
fixing nuts (lower side) (2).
740RW102
9. Remove cross beam assembly.
Disconnect the harness clips from the crossbeam
assembly, and remove 2 fixing bolts on both sides
and 2 fixing nuts in the center.
Installation
To install, follow the removal steps in the reverse order.
Page 3251 of 3573
8F±56BODY STRUCTURE
Front Door Assembly
Parts Location
630RS001
Legend
(1) Door Check Arm Pin
(2) Front Door Assembly(3) Door Hinge Assembly
(4) Hinge Bolt
(5) Door Harness Connection
Removal
1. Disconnect the battery ground cable.
2. Remove door check arm pin (1).
630RS002
3. Remove hinge bolt.
Align the hinge bolt to the door side hinge and put a
marker on it.
4. Remove door harness connection (2).
Pull the door harness grommet out in order to
disconnect the harness connection.
810RS001
5. Remove front door assembly.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Align the door fitting to the body by referring to Body
Dimensions in this section.
2. Tighten the door hinge bolts to the specified torque.
Torque : 34 Nwm (3.5kg´m/25 lb ft)
3. Apply chassis grease to the door check arm pin and
the door hinge moving surface.
Page 3252 of 3573
8F±57 BODY STRUCTURE
Rear Door Assembly
Parts Location
650RW007
Legend
(1) Door Check Arm Pin
(2) Door Harness Connection(3) Rear Door Assembly
(4) Hinge Bolt
Removal
1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove door check arm pin (1).
630RS002
4. Remove hinge bolt.
Open the front door and remove the body side hinge
bolts (2).
650RS002
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8F±58BODY STRUCTURE
5. Remove door harness connection (3).
Pull the door harness grommet out in order to
disconnect the door harness connection.
810RS002
6. Remove door assembly
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Align the door fitting to the body by refer to Body
Dimensions in this section.
2. Tighten the door hinge bolts to the specified torque.
Torque : 34 Nwm (3.5kg´m/25 lb ft)
3. Apply chassis grease to the check arm pin and the
door hinge moving surface.
Door Strikers
Adjustment
632RS001
1. Loosen the striker (1) screws.
2. Tap with a plastic hammer to align.
3. Tighten the striker screws.
Torque : 15 Nwm (1.5kg´m/11 lb ft)
Page 3254 of 3573
8F±59 BODY STRUCTURE
Door Check Arm Assembly (Front & Rear)
Parts Location
630RS003
Legend
(1) Front or Rear Door
(2) Door Trim Panel
(3) Check Arm Assembly(4) Check Arm Pin Bracket
(5) Check Arm Pin
(6) Front or Center Pillar
Removal
1. Disconnect the battery ground cable.
2. Remove door trim panel.
Refer to Exterior / Interrior Trim in this section.
3. Remove check arm pin (1).
630RS002
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8F±60BODY STRUCTURE
4. Remove check arm assembly.
Carefully peel off the water proof sheet as much as
necessary, for check arm removal.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.1. When installing the check arm assembly, note its
marking to ensure using the appropriate part.
2. Tighten the check arm fixing nuts to the specified
torque.
Torque : 13 Nwm (1.3kg´m/113 lb in)
3. Apply chassis grease to the check arm pin moving
surface.
Front Window Regulator, Glass And Glass Run
Parts Location
631RS002
Legend
(1) Speaker Box
(2) Glass Run
(3) Glass
(4) Rear Guide Rail(5) Window Regulator
(6) Window Regulator with Power Window
(7) Window Regulator Motor Connector
(8) Door Trim Panel
(9) Waterproof Sheet
Removal
1. Disconnect the battery ground cable.
2. Remove door trim panel.
Refer to Exterior / Interrior Trim in this section.
3. Remove speaker box.
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8F±61 BODY STRUCTURE
4. Remove waterproof sheet.
Take notice of the door harness and the grommet,
peel the waterproof sheet off the door panel
carefully.
631RS003
5. Remove glass.
Bring the glass (1) down to the position where the
fixing bolts can be seen.
Remove the glass fixing bolts from the window
regulator (2) and lower the front side of the glass.
631RS004
When the front side of the glass comes off the glass
run (3), turn the glass inside out and pull it up from
its rear side.
631RS005
6. Remove window regulator.
Remove the window regulator fixing bolts (4) and
the rear guide rail fixing bolt (5).
Disconnect the window regulator motor harness
connector, if equipped with power windows.
631RS006