Page 1497 of 3573

6H±3 ENGINE SPEED CONTROL SYSTEM
Accelerator Pedal
Accelerator Pedal and Associated
Parts
035RW028
Legend
(1) Accelerator Pedal Control Cable
(2) Accelerator Pedal Assembly
Removal
1. Accelerator Pedal control cable(1).
2. Accelerator Pedal assembly(2).
Installation
1. Accelerator pedal assembly(2).
2. Accelerator pedal control cable(1).
Adjustment
Manual Transmission:
Rotate counterclockwise to loosen the lock nut and
screw the stopper bolt in sufficiently.
Fully depress the pedal and hold it there with your
hand. Next, rotate the stopper bolt until it hits the
stopper of pedal bracket. Then, lock the stopper bolt
there.
Automatic Transmission:
Rotate counterclockwise to loosen the kickdown
switch sufficiently.
Fully depress the pedal and hold it there with your
hand. Rotate the switch clockwise and then rotate
further by 1/2 turn from the position where the switch
clicks. Lock the switch there.
Step on the accelerator pedal and make sure that you
can hear a clicking sound at the full stroke position.
Page 1498 of 3573
6H±4
ENGINE SPEED CONTROL SYSTEM
MEMO
Page 1499 of 3573

INDUCTION6J±1
ENGINE
INDUCTION
CONTENTS
Service Precaution 6J±1. . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Element 6J±2. . . . . . . . . . . . . . . . . . . . .
Removal 6J±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6J±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6J±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS),REFER TO THE SRS COMPONENT AND
WIRING LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 1500 of 3573
6J±2
INDUCTION
Air Cleaner Element
Removal
1. Remove positive ventilation hose from connector(1).
2. Remove intake air temperature sensor(2).
3. Remove air flow sensor(3).
4. Remove air cleaner duct cover(4).
5. Remove air cleaner element(5).
130RW003
Inspection
Check the air cleaner element for damage or dust
clogging. Replace if it is damaged, or clean if it is clogged.
Cleaning Method
Tap the air cleaner element gently so as not to damage
the paper element, or clean the element by blowing with
compressed air of about 490 kPa (71 psi) from the clean
side if it is extremely dirty.
130RW002
Installation
1. Install air cleaner element(5).
2. Attach the air cleaner duct cover (4) to the body
completely, then clamp it with the clip.
3. Install mass air flow sensor(3).
4. Install air temperature sensor(2).
5. Connect positive crankcase ventilation hose to
connector(1).
For General Export Model
130RW003
For Isuzu General Motors (IGM) Model
130RW006
Page 1501 of 3573
SERVICE INFORMATION 00 Ð 1
SECTION 00
SERVICE INFORMATION
CONTENTS
PAGE
Troubleshooting .............................................................................................................. 00- 2
Main Data and Specifications ......................................................................................... 00-20
Service Standard .............................................................................................................. 00-23
Servicing ........................................................................................................................... 00-27
Fixing Torque .................................................................................................................... 00-38
Special Tools ..................................................................................................................... 00-47
Page 1502 of 3573

00 Ð 2 SERVICE INFORMATION
TROUBLESHOOTING
CONTENTS
PAGE
Hard Starting ................................................................................................................... 00- 3
Starter Motor Inoperative ........................................................................................... 00- 3
Starter Motor Operates but Engine does not turn over ........................................... 00- 3
Engine turns over but does not start ......................................................................... 00- 4
Quick-on Start System (QOS III) ................................................................................. 00- 5
Unstable Idling ................................................................................................................. 00- 5
Insufficient Power ............................................................................................................ 00- 7
Excessive Fuel Consumption .......................................................................................... 00- 9
Excessive Oil Consumption ............................................................................................. 00- 9
Overheating ...................................................................................................................... 00-10
White Exhaust Smoke ..................................................................................................... 00-10
Dark Exhaust Smoke ........................................................................................................ 00-11
Oil Pressure Does Not Rise .............................................................................................. 00-11
Abnormal Engine Noise ................................................................................................... 00-12
Engine Knocking .......................................................................................................... 00-12
Gas Leakage noise ....................................................................................................... 00-12
Continuous noise ......................................................................................................... 00-12
Slapping noise .............................................................................................................. 00-13
Engine Cooling Trouble ................................................................................................... 00-14
Engine Electrical ............................................................................................................... 00-15
Starter does not run .................................................................................................... 00-15
Faulty Meshing or Pinion and Ring Gear ................................................................... 00-16
Magnetic Switch does not operate though starter switch is turned to ÒStart (ST)Ó ...00-17
Pinion Meshes with ring gear but engine does not run ........................................... 00-18
Starter does not stop though starter switch is returned to ÒONÓ .......................... 00-19
Page 1503 of 3573

SERVICE INFORMATION 00 Ð 3
1. HARD STARTING
Checkpoint Possible cause Correction
Battery Loose battery cable terminal
Poor connections due to rustingClean and/or retighten the battery
cable terminal
1. STARTER MOTOR INOPERATIVE
Battery discharged or weak Recharge or replace the battery
Fan belt loose or broken Adjust or replace the fan belt
Fusible link Fusible link shorted Replace the fusible link
Starter switch Defective starter switch or starter relay Replace the starter switch or the
starter relay
Starter motor Defective magnetic switch or starter relay Repair or replace the magnetic
switch
Defective starter motor Repair or replace the starter motor
2. STARTER MOTOR OPERATES BUT ENGINE DOES NOT TURN OVER
Battery Loose battery cable terminal
Poor connections due to rustingClean and/or retighten the battery
cable terminal
Battery discharged or weak Recharge or replace the battery
Fan belt loose or broken Adjust or replace the fan belt
Starter motor Defective pinion gear Replace the pinion gear
Defective magnetic switch Repair or replace the magnetic
switch
Brush wear, Weak brush spring Replace the brush and/or the brush
spring
Engine Piston, crank bearing seizuer, or other
damageRepair or replace the related parrts
Page 1504 of 3573

00 Ð 4 SERVICE INFORMATION
Checkpoint Possible cause Correction
Engine stop
mechanismDefective fuel cut solenoid valve Replace the fuel cut solenoid valve
3. ENGINE TURNS OVER BUT DOES NOT START
FUEL IS NOT BEING DELIVERED TO THE INJECTION PUMP
Fuel Fuel tank is empty Fill the fuel tank
Fuel piping Clogged or damaged fuel lines. Loose fuel
line connectionRepair or replace the fuel lines
Retighten the fuel line connection
Fuel filter Fuel filter overflow valve does not close Repair or replace the fuel filter
overflow valve
Clogged fuel filter element Replace the fuel filter element or
the filter cartridge
Fuel system Air in the fuel system Bleed the air from the fuel system
Fuel feed pump Defective feed pump Repair or replace the feed pump
FUEL IS BEING DELIVERED TO THE INJECTION PUMP
Fuel Use of the wrong fuel Use the correct fuel
Water particles in the fuel Carge the fuel
Fuel system Air in the injection pump Bleed the air from the fuel system
Injection nozzle Injection nozzle sticking Replace the injection nozzle
Injection nozzle injection starting pressure
too low
Improper spray conditionAdjust or replace the injection
nozzle
Injection pump Defective fuel injection nozzle resulting in
the fuel drippage after fuel injectionReplace the delivery valve
Defective injection pump control rack
operationRepair or replace the injection pump
control rack
Injection pump plunger worn or stuck Replace the injection pump plunger
assembley
Injection pump drive shaft seizure or other
damageReplace the injection drive shaft
Injection pump governor spring seizure Replace the injection pump
governor spring