1998 ISUZU TROOPER Service Repair Manual

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Page 769 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±2 TRANSFER CASE (TOD) Transfer Case Assembly Removal F07RW083 Legend (1) Front Propeller Shaft (2) Front Console (3) Transfer Control Lever (4) Selector Lever Assembly (5) Transfer Connector (6)

Page 770 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±3 TRANSFER CASE (TOD) 6. Disconnect the wiring harness connector and shift lock cable and then remove the front console. 7. Remove the selector lever assembly and put it aside. 8. Remove the tran

Page 771 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±4 TRANSFER CASE (TOD) 3. Tighten the transfer case bolts (see the figure below). Torque : 46 N´m (4.7 kg´m/34 lb ft) 261RW004±1 4. Tighten the propeller shaft bolts. Torque : 63 N´m (6.4 kg´

Page 772 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±5 TRANSFER CASE (TOD) Transfer Rear Oil Seal Transfer Rear Oil Seal and Associated Parts 261RW005 Legend (1) Oil Seal (2) End Nut and Rear Companion Flange Removal 1. Remove the rear propeller sh

Page 773 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±6 TRANSFER CASE (TOD) 2. Using the oil seal installer 5-8840-2412-0 (J-42804), install the oil seal. NOTE: When installing the oil seal, pay attention to the direction. 261RW051 Rear Output Shaft

Page 774 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±7 TRANSFER CASE (TOD) TOD ECU Removal 1. Disconnect the ground cable. 2. Move the right-hand seat forward and remove the second seat foot rest (1). 3. Disconnect the connector from the ECU (2). 4

Page 775 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±8 TRANSFER CASE (TOD) Unit Repair Inspection Before disassembling and after assembling, check the following items on the transfer connector terminals. No. NAMECONTENTS 1Ref . (Ref . )Rear speed s

Page 776 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±9 TRANSFER CASE (TOD) Transfer Case Disassembled View 266RW004 Legend (1) Front Companion Flange (2) 4H and 4L Switch, Ground Cable, and Center Connector (3) Offset Lever(4) Spring Pin (5) Transf
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