1998 ISUZU TROOPER Service Repair Manual

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Page 2537 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7C±28CLUTCH
Torque Specifications (Contd)
(6VE1 LHD)
E07RW054

Page 2538 of 3573

ISUZU TROOPER 1998 Service Repair Manual CLUTCH7C±29
Torque Specifications (Contd)
(Except 6VE1 LHD)
E07RW055

Page 2539 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7C±30CLUTCH
Special Tools
ILLUSTRATIONTOOL NO.
TOOL NAME
5-85253-001-0
(J-24547)
Driven plate aligner
5-8840-2000-0 and
5-8840-0019-0
(J-5822 and J-23907)
Pilot bearing remover
and Sliding hammer
5-8

Page 2540 of 3573

ISUZU TROOPER 1998 Service Repair Manual LIGHTING SYSTEM8A–1
BODY AND ACCESSORIES
CONTENTS
Lighting System 8A. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper/Washer System 8B. . . . . . . . . . . . . . . . . . .
Entertainment 8C.

LIGHTING SYSTEM8A–1
BODY AND ACCESSORIES
CONTENTS
Lighting System 8A. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper/Washer System 8B. . . . . . . . . . . . . . . . . . .
Entertainment 8C. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring System 8D. . . . . . . . . . . . . . . . . . . . . . . . . .
Meter and Gauge 8E. . . . . . . . . . . . . . . . . . . . . . . Body Structure 8F. . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 8G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security and Locks 8H. . . . . . . . . . . . . . . . . . . . . .
Sun Roof/Convertible Top 8I. . . . . . . . . . . . . . . .
Exterior/Interior Trim 8J. . . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM
CONTENTS
Service Precaution 8A–2. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Associated Parts 8A–4. . . . . . . . .
Removal 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment 8A–4. . . . . . . . . . . . . . . . . .
Fog Light Bulb 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Assembly 8A–6. . . . . . . . . . . . . . . . . . . . .
Removal 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Adjustment 8A–6. . . . . . . . . . . . . . . . . .
Clarence Light Bulb 8A–6. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog Light Bulb (RHD) 8A–7. . . . . . . . . . . . . . .
Removal 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Body) 8A–7. . . . . . . . . . . . . . . . . . . . .
Removal 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Bumper) 8A–8. . . . . . . . . . . . . . . . . . .
Removal 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Body) 8A–8. . . . . . . . . . .
Removal 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Bumper) 8A–9. . . . . . . . .
Removal 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A–9. . . . . . . . . . . . . . . High Mount Stoplight 8A–10. . . . . . . . . . . . . . . . . . . .
Removal 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb 8A–10. . . . . . . . . . . . . .
Removal 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Light Bulb 8A–11. . . . . . . . . . . . . . .
Removal 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb 8A–11. . . . . . . . . . . . . .
Removal 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb 8A–12. . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb 8A–12. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb 8A–13. . . . . . . . . . . . . . . .
Removal 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb 8A–13. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Map Light Switch/Bulb 8A–14. . . . . . . . . . . . . . . . . . .
Removal 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter Illumination Bulb 8A–14. . . . . . . . .
Removal 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray Illumination Bulb 8A–15. . . . . . . . . . . . . . . . .
Removal 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box Illumination Bulb 8A–15. . . . . . . . . . . . . . .
Removal 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2541 of 3573

ISUZU TROOPER 1998 Service Repair Manual 8A–2LIGHTING SYSTEM
Vanity Mirror Illumination Bulb 8A–16 . . . . . . . . . . . . .
Removal 8A–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–16 . . . . . . . .

8A–2LIGHTING SYSTEM
Vanity Mirror Illumination Bulb 8A–16 . . . . . . . . . . . . .
Removal 8A–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–16 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch 8A–17 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lighting Switch (Combination Switch) 8A–18 . . . . . .
Removal 8A–18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–18 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Switch 8A–19 . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Switch (W/O Cruise Control) 8A–20 . . . . . .
Removal 8A–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Switch (W/Cruise Control) 8A–21 . . . . . . . . . .
Removal 8A–21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–21 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal Switch (Combination Switch) 8A–21 . . .
Removal and Installation 8A–21 . . . . . . . . . . . . . . .
Hazard Warning Switch 8A–22 . . . . . . . . . . . . . . . . . .
Removal 8A–22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8A–22 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Switch 8A–23 . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–23 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Switch 8A–23 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–23 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Defogger Switch 8A–24 . . . . . . . . . . . . . . . . . . .
Removal 8A–24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–24 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch 8A–25 . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–25 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Remind Switch (Starter Switch) 8A–25 . . . . . . .
Removal and Installation 8A–25 . . . . . . . . . . . . . . .
Illumination Controller 8A–26 . . . . . . . . . . . . . . . . . . . .
Removal 8A–26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–26 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power/Winter Switch 8A–27 . . . . . . . . . . . . . . . . . . . . .
Removal 8A–27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–27 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8A–28 . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

Page 2542 of 3573

ISUZU TROOPER 1998 Service Repair Manual LIGHTING SYSTEM8A–3
Headlight Bulb
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector.
3. Remove the cap(3) while turning it counter clockwise.
4. Remove the cover(2).
5. Pu

Page 2543 of 3573

ISUZU TROOPER 1998 Service Repair Manual 8A–4LIGHTING SYSTEM
Headlight
Headlight and Associated Parts
801RW003
Legend
(1) Radiator Grille
(2) Front End Lower Panel
(3) Headlight Assembly
(4) Headlight(5) Headlight Rim
(6) Headlight Bulb
(7

Page 2544 of 3573

ISUZU TROOPER 1998 Service Repair Manual LIGHTING SYSTEM8A–5
Vertical adjustment
Use a screwdriver for vertical adjustment.
801RW004
Horizontal adjustment
Use a screwdriver for horizontal adjustment.
801RW005
Fog Light Bulb
Removal
1. Disc

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