1998 ISUZU TROOPER Service Repair Manual

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Page 481 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±14
DIFFERENTIAL (REAR 220mm)
4. Set the dial indicator to ª0º. Place it on the
mounting post of the gauging arbor with the
contact button touching the indicator pad. Force
the dial indicator d

Page 482 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±15
Pinion
marking
Dial
indicator
reading
(Inches)+10+8+6+4+20±2±4±6±8±10
0.0731.94
(0.0764)1.96
(0.0772)
0.0741.94
(0.0764)1.96
(0.0772)1.98
(0.0779)
0.0751.94
(0.

DIFFERENTIAL (REAR 220mm)
4A2A±15
Pinion
marking
Dial
indicator
reading
(Inches)+10+8+6+4+20±2±4±6±8±10
0.0731.94
(0.0764)1.96
(0.0772)
0.0741.94
(0.0764)1.96
(0.0772)1.98
(0.0779)
0.0751.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)
0.0761.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)
0.0771.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)
0.0781.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)
0.0791.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)
0.0801.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)
0.0811.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)
0.0821.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)
0.0832.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)
0.0842.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)
0.0852.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)
0.0862.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)
0.0872.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)
0.0882.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)
0.0892.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0902.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0912.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0922.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0932.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0942.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0952.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0962.34
(0.0921)2.36
(0.0929)
0.0972.36
(0.0929)
NOTE: When ordering shims, find the part number in the
parts catalog by using the thickness of shims listed in the
above table.

Page 483 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±16
DIFFERENTIAL (REAR 220mm)
4. Place the shim on the drive pinion, with the chamfered
side turned towards the pinion head then install the
inner bearing onto the pinion using an installer
9±85

Page 484 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±17
NOTE: When staking, be sure to turn the nut to insure
that there is no change in bearing preload. Make sure of
preload again as instructed in 3).
415RW019
Legend
(1)

Page 485 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±18
DIFFERENTIAL (REAR 220mm)
4. Adjust feeler gauge thickness from side to side
until ring gear backlash is in the specified range.
Backlash: 0.15±0.2 mm(0.006 ±0.008 in)
425RS032With zero end

Page 486 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±19
17. Tighten the cap bolt to the specified torque.
Torque: 108 N´m (11.0kg´m/80 lb ft)
425RS036
1. Measure the amount of run±out of the ring gear at
its rear fac

Page 487 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±20
DIFFERENTIAL (REAR 220mm)
425RS039

Page 488 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±21
Differential Cage Assembly
Disassembled View
415RW034
Legend
(1) Pinion Gear
(2) Thrust Washer
(3) Side Gear
(4) Cross Pin(5) Ring Gear
(6) Bolt
(7) Differential Cag

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