1998 ISUZU TROOPER Service Repair Manual

Page 473 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±6
DIFFERENTIAL (REAR 220mm)
11. Install the lateral rod fixing nut to the axle housing.
12. Install the stabilizer linkage mounting nut to the axle
housing.
13. Install the shock absorber fixing

Page 474 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±7
3. Remove flange nut and washer by using pinion flange
holder 5±8840±2157±0 after raising up its staked
parts completely.
415RW028
4. Remove flange.
5. Remove oil

Page 475 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±8
DIFFERENTIAL (REAR 220mm)
Differential Assembly
Differential Assembly and Associated Parts
425RW055
Legend
(1) Bolt and Nut
(2) Axle Shaft Assembly(3) Parking Brake Cable
(4) Differential Asse

Page 476 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±9
Installation
1. Clean the contact surfaces of the axle and differential
carrier.  As shown in the drawing, apply Three Bond
TB1215 or equivalent then install differen

Page 477 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±10
DIFFERENTIAL (REAR 220mm)
Disassembled View
415RW035
Legend
(1) Bolt 
(2) Bearing Cap
(3) Side Bearing 
(4) Adjust Shim
(5) Diff Cage Assembly
(6) Side Bearing Outer Race
(7) Pinion Gear
(8)

Page 478 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±11
Disassembly
1. Using holding fixture 5±8840±0275±0 and holding
fixture base 5±8840±0003±0, fix the differential
assembly to the bench.
425RW046
2. Remove beari

Page 479 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A2A±12
DIFFERENTIAL (REAR 220mm)
11. Remove the drive pinion assembly using a soft metal
rod and a hammer.
425RW056
12. Remove collapsible spacer.
13. Remove the inner bearing using a separator
5±8

Page 480 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±13
Reassembly
1. Using installer 5±8840±2164±0 and grip
5±8840±0007±0, install outer bearing outer race.
415RW025
2. Using installer 5±8840±2163±0 and grip
5±