1998 ISUZU TROOPER Service Repair Manual

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Page 777 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±10 TRANSFER CASE (TOD) 6. Remove the offset lever set bolt on the right side. 261RW015 7. Remove the offset lever lock spring pin. NOTE: When removing the spring pin, note the recess position of

Page 778 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±11 TRANSFER CASE (TOD) 2. Tighten the sixteen bolts to the specified torque. Torque : 31 N´m (3.2 kg´m/23 lb ft) 3. Wind the sealing tape around the drain plug thread and tighten the plug to th

Page 779 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±12 TRANSFER CASE (TOD) Transfer Cover Assembly Disassembled View 261RW007 Legend (1) Coil Assembly (2) Snap Ring (3) Ball Bearing(4) Speed Gear and Tone Wheel (5) Ball Bearing (6) Transfer Cover

Page 780 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±13 TRANSFER CASE (TOD) 2. Strike the speed gear and tone wheel with a rod or other appropriate tool from the outside of the transfer cover assembly, and remove the ball bearing and speed gear and

Page 781 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±14 TRANSFER CASE (TOD) 6. Using the bearing remover 5-8840-2409-0 (J-42805) and slide hammer 5-8840-0084-0 (J-2619-01), remove the ball bearing for the front output shaft. 901RW234 7. Remove the

Page 782 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±15 TRANSFER CASE (TOD) 4. Apply a thin coat of grease to the seal ring of each front and rear speed sensor, and mount the sensors carefully. 5. Tighten the bolts to the specified torque. Torque :

Page 783 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±16 TRANSFER CASE (TOD) Transfer Case Assembly Clutch Pack and Clutch Cam Disassembled View 266RW006 Legend (1) Clutch Pack Assembly (2) Insulator Washer (3) Armature Plate (4) Snap Ring(5) Wave S

Page 784 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±17 TRANSFER CASE (TOD) 4. Remove the cam pulley. 5. Remove the wave spring. 6. Using snap ring pliers, remove the snap ring. NOTE: Be careful not to damage the snap ring. 266RW009 7. Remove the a
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