1998 ISUZU TROOPER Service Repair Manual

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Page 793 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±26 TRANSFER CASE (TOD) 265RW007 Inspection and Repair When wear, damage, or any other defects are observed during the inspection, the part or parts must be repaired or replaced. Wash all the par

Page 794 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±27 TRANSFER CASE (TOD) Reduction Fork Check the reduction fork and shaft for wear, distortion, and scratches. If defects are observed, replace the parts. Thickness of Reduction Fork If the measu

Page 795 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±28 TRANSFER CASE (TOD) Tension of Lock-up Fork Spring If the measurement exceeds the limit, replace the spring. (When compressed to 41.4 mm) Standard : 27.1-33.8 N {2.76-3.45 kg/6.08-7.61 Ib} Al

Page 796 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±29 TRANSFER CASE (TOD) Cam Pulley, Cam Ball, and Cam&Coil Housing Check the cam balls and cam for excessive wear or damage. If defective, replace the parts. 4H and 4L switches. 266RW016 The Pa

Page 797 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±30 TRANSFER CASE (TOD) Transfer Case Disassembled View 265RW015 Legend (1) Transfer Case (2) Ball Bearing (3) Ring Gear (4) Snap Ring (5) Input Shaft and Carrier Assembly (6) Snap Ring(7) Ball Be

Page 798 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±31 TRANSFER CASE (TOD) 3. Using the front output shaft oil seal installer 5-8840-2410-0 (J-42807), install the oil seal to the transfer case. 261RW053 Front Output Shaft Oil Seal Distance between

Page 799 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±32 TRANSFER CASE (TOD) 5. Using the installer 5-8840-2416-0 (J-42809), press-fit the ring gear. Pay attention to the following points. Identify the correct direction of gear. Do not damage the

Page 800 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±33 TRANSFER CASE (TOD) 14. Using the snap ring pliers, expand the snap ring through the opening between the ring gear and carrier assembly and securely install the input shaft and carrier assembl
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