1998 ISUZU TROOPER Service Repair Manual

reset stop start battery capacity auxiliary battery jacking points AUX

Page 1985 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±92
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1196 (Flash DTC 62)
Rail Pressure System High Warning
060RW178
Legend
(1) ECM
(2) Meter Panel
(3) Battery
(4) Oil Temp

Page 1986 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±93 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description
The rail pressure control valve (RPCV) is built in the high
pressure oil circuit.
RPCV is an important device which is used to con

6E±93 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description
The rail pressure control valve (RPCV) is built in the high
pressure oil circuit.
RPCV is an important device which is used to control oil
pressure in the HEUI system.
The circuit receives current through Engine 15A fuse from
the battery, current flowing in the order of RPCV.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P1196 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:Poor connection at ECM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Rail Pressure Control display on the Tech 2 while
moving connectors and wiring harnesses related to the
Rail Pressure Control. A change in the Rail Pressure
Control display will indicate the location of the fault.
If DTC P1196 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
DTC P1196 ± RP System High Warning
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Engine is running.
2. Observe the ªRail Pressure Controlº display on the
Tech 2.
Is the action correct?
ÐGo to Step 4Go to Step 3
3Replace the RPCV.
Is the action complete?
ÐVerify repairGo to Step 4
41. Engine is running.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ª DTCº info for DTC P1196.
Does the Tech 2 indicate DTC P1196 failed this
ignition?
ÐGo to Step 5Ð
51. Check the 2 way valve.
2. Observe the ªRP Controlº display on the Tech 2.
Is the action correct?
ÐGo to Step 4Go to Step 6
6Replace the 2 way valve.
Is the action complete?
ÐVerify repairÐ

Page 1987 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±94
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0197 (Flash DTC 16)
Oil Temp Sensor Low Voltage
060RW129
Circuit Description
The engine oil temperature (OT) sensor is

Page 1988 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±95 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0197 can be re

6E±95 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0197 can be repeated only by duplicating
the Failure Records conditions, refer to the
ªTemperature vs. Resistance Valuesº table. The
table may be used to test the OT sensor at various
temperatures to evaluate the possibility of a
ªshiftedº sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the OT sensor. If the OT sensor appears to be OK,
the fault is intermittent; refer to
Diagnostic Aids.
Engine Oil Temperature Sensor
CFOhms
Temperature vs. Resistance Values
(approximate)
80176332
25772796
15594450
DTC P0197 ± OT Sensor Low Voltage
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªON,º engine ªOFF.º
2. Observe the ªEng Oil Tempº display on the Tech 2.
Is the ªEng Oil Tempº below the specified value?
139C
(282F)
Go to Step 4Go to Step 3
31. Ignition ªON,º engine ªOFF.º
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ª DTCº info for DTC P0197.
Does the Tech 2 indicate DTC P0197 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Disconnect the OT sensor electrical connector.
2. Observe the ªEng Oil Tempº display on the Tech 2.
Is the ªEng Oil Tempº at the specified value?
±39C
(±38F)
Go to Step 6Go to Step 5
51. Ignition ªOFF.º
2. Disconnect the ECM and check the OT signal circuit
for a short to ground or a short to the sensor ground
circuit.
3. If the OT signal circuit is shorted. repair it as
necessary.
Was the OT signal circuit shorted to ground?
ÐVerify repairGo to Step 7
6Replace the OT sensor.
Is the action complete?
ÐVerify repairÐ
7Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
ÐVerify repairÐ

Page 1989 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±96
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0198 (Flash DTC 16)
Oil Temp Sensor High Voltage
060RW129
Circuit Description
The engine oil temperature (OT) sensor i

Page 1990 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±97 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0198 can be re

6E±97 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0198 can be repeated only by duplicating
the Failure Records conditions, refer to the
ªTemperature vs. Resistance Valueº table. The
table may be used to test the OT sensor at various
temperatures to evaluate the possibility of a
ªshiftedº sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the OT sensor. If the OT sensor appears to be OK,
the fault is intermittent; refer to
Diagnostic Aids.
Engine Oil Temperature Sensor
CFOhms
Temperature vs. Resistance Values
(approximate)
80176332
25772796
15594450
DTC P0198 ± OT Sensor High Voltage
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªON,º engine ªOFF.º
2. Observe the ªEng Oil Tempº display on the Tech 2.
Is the ªEng Oil Tempº below the specified value?
±39C
(±38F)
Go to Step 4Go to Step 3
31. Ignition ªON,º engine ªOFF.º
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the ª DTCº info for DTC
P0198.
Does the Tech 2 indicate DTC P0198 failed?
Ð
Refer to Test
Description
Refer to
Diagnostic
Aids
41. Disconnect the OT sensor electrical connector.
2. Jumper the OT signal circuit and the sensor ground
circuit together at the OT sensor harness
connector.
3. Observe the ªEng Oil Tempº display on the Tech 2.
Is the ªEng Oil Tempº at the specified value?
140C
(284F)
Go to Step 6Go to Step 5
51. Jumper the OT signal circuit at the OT sensor
harness connector to chassis ground.
2. Observe the ªEng Oil Tempº display on the Tech 2.
Is the ªEng Oil Tempº at the specified value?
140C
(284F)
Go to Step 7Go to Step 8
6Check for poor connections at the OT sensor and
replace terminals if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 10
71. Ignition ªOFF.º
2. Disconnect the ECM, and check the OT sensor
ground circuit for an open.
3. If the OT sensor ground circuit is open, repair it as
necessary.
Was the OT sensor ground circuit open?
ÐVerify repairGo to Step 9

Page 1991 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±98
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0198 ± OT Sensor High Voltage
StepNo Ye s Value(s) Action
81. Ignition ªOFF.º
2. Disconnect the OT, and check the OT signal circuit

Page 1992 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6E±99 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0201 (Flash DTC 51)
Injector # 1 Circuit Fault
060RW134
Circuit Description
The Engine Control Module ECM has four ind

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