1998 ISUZU TROOPER Service Repair Manual

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Page 2145 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6J – 4 INDUCTION TURBOCHARGER 9 598 For Europe875 63 21 4 7 4 2 1 36 Legend (1) Exhaust Manifold (2) Gasket (3) Turbocharger Assembly (4) Water Hose(5) Water Hose (6) Heat Protector (7) Oil Pipe (8)

Page 2146 of 3573

ISUZU TROOPER 1998 Service Repair Manual INDUCTION 6J – 5 REMOVAL 1. Remove battery. 2. Drain engine coolant. 3. Remove air cleaner cover and air duct. 4. Remove intercooler assembly. Refer to “Intercooler” in this manual. 5. Remove w

Page 2147 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6J – 6 INDUCTION INSPECTION AND REPAIR Make the necessary adjustments, repairs and part replacements if excessive wear or damage is discovered during inspection. Minor servicing operations are descr

Page 2148 of 3573

ISUZU TROOPER 1998 Service Repair Manual INDUCTION 6J – 7 Legend (1) Pressure gauge (2) Waste gate control rod 4) Check for cracks or breaks on the hose, if a problem is found, the hose must be replaced. CAUTION: Do not apply more than 12

Page 2149 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6J – 8 INDUCTION 7. Water inlet pipe. 1) Install water inlet pipe with a new gasket, tighten bolts to the specified torque. Torque: 9 N·m (0.9 kg·m / 6.5 lb ft) 8. Install intercooler assembly. Re

Page 2150 of 3573

ISUZU TROOPER 1998 Service Repair Manual INDUCTION 6J – 9 INTERCOOLER REMOVAL 1. Disconnect battery ground cable. 2. Remove air cleaner cover with air duct. 3. Remove intercooler cover. 4. Intercooler assembly. 1) Remove rubber hose from

Page 2151 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6J – 10 INDUCTION REMOVAL 1. Remove intercooler assembly. Refer to “Intercooler” in this manual. 2. Remove harness connector from motor and ITP sensor. 3. Loosen the two fixing nuts and remove t

Page 2152 of 3573

ISUZU TROOPER 1998 Service Repair Manual INDUCTION 6J – 11 INTAKE MANIFOLD REMOVAL 1. Drain engine coolant and remove water hose from thermostat housing 2. Remove intercooler assembly. 3. Remove bracket fixing bolt of oil level gauge guid
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