1998 ISUZU TROOPER Service Repair Manual

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Page 737 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±16 TRANSFER CASE (STANDARD TYPE) Disassembly 226RW154 Legend (1) Rear Output Shaft Assembly (2) Rear Output Shaft (3) Bearing Snap Ring (4) Ball Bearing(5) Bearing Snap Ring (6) Ball (7) Speedome

Page 738 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±17 2. Remove the rear output shaft assembly (1) from the transfer rear cover (with oil seal). 3. Remove ball bearing (8), using a bench press and the bearing remover

Page 739 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±18 TRANSFER CASE (STANDARD TYPE) 3. Install the bearing snap ring (5). 4. Install the ball (6). 5. Install the speedometer drive gear (7). 226RS064 6. Install ball bearing (8), using the ball bea

Page 740 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±19 Transfer Rear Cover Assembly (Except 4WD Switch Model) Transfer Rear Cover Assembly and Associated Parts 220RW116 Legend (1) Speedometer Sensor, Speedometer Drive

Page 741 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±20 TRANSFER CASE (STANDARD TYPE) Removal 1. Remove the speedometer sensor. 2. Remove the plate. 3. Remove the speedometer driven gear bushing and driven gear. NOTE: Apply a reference mark to the

Page 742 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±21 5. Install the control box assembly. Torque: 19 N´m (1.9kg´m/14 lb ft) 6. Connect the breather hoses to the control box. 7. Install the rear companion flange an

Page 743 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D1±22 TRANSFER CASE (STANDARD TYPE) 15. Install the speedometer sensor and tighten to the specified torque. Torque: 27 N´m (2.8kg´m/20 lb ft) 225RW014

Page 744 of 3573

ISUZU TROOPER 1998 Service Repair Manual TRANSFER CASE (STANDARD TYPE) 4D1±23 Disassembly 226RW154 Legend (1) Rear Output Shaft Assembly (2) Rear Output Shaft (3) Bearing Snap Ring (4) Ball Bearing(5) Bearing Snap Ring (6) Ball (7) Speedome
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