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MANUAL TRANSMISSION7B±19
(32) Thrust Washer Pin
(33) Reverse Idle Gear
(34) Reverse Idle Gear Shaft
(35) Counter Gear Shaft Center Bearing
(36) Snap Ring
(37) Thrust Washer
(38) Roller Bearing(39) Counter 5th Gear
(40) Reverse Block Ring
(41) Synchronizer Assembly
(42) Hub Sleeve No.3
(43) 5th Gear Spline Piece
(44) Snap Ring
226RW00001
Legend
(1) 3rd-4th Shift Arm
(2) 1st-2nd Shift Arm
(3) 3rd-4th Shift Rod
(4) Ball
(5) Spring
(6) 1st-2nd Shift Rod
(7) Snap Ring
(8) Interlock Pin(9) Reverse Shift Arm Bracket
(10) E±Ring
(11) Reverse Shift Arm No.2
(12) Reverse Shift Arm No.1
(13) 5th Reverse Shift Rod
(14) Spring Pin
(15) 5th Shift Arm
(16) Reverse Shift Rod
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7B±20MANUAL TRANSMISSION
220RW095
Legend
(1) Release Bearing and Shift Fork
(2) Clutch Housing
(3) Front Cover
(4) Snap Ring
(5) Snap Ring
(6) 1st and 2nd Switch
(7) Drain Plug
(8) Backup Light Switch
(9) Transmission Case(10) Filler Plug
(11) Gear Control Rod
(12) Reverse Restrict Pin
(13) Oil Receiver Pipe
(14) Transfer Adapter
(15) Plug (6VE1) or Neutral Switch (4JX1)
(16) Gear Control Box
(17) Shift Lever Housing
(18) Oil Seal
(19) Plug
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MANUAL TRANSMISSION7B±21
Disassembly
1. Remove the drain plug and filler plug.
1. Remove the drain plug (1) and gasket.
2. Remove the filler plug (2) and gasket.
(6VE1)
220RW007
2. Remove the clutch release bearing and shift fork.
1. Remove the clutch release bearing (3) from the
front cover.
2. Remove the split pin (4). Remove the shaft from
the under. Remove the shift fork (5).
220RW086
3. Remove the switch.
1. Remove backup light switch (6) and gasket.
2. Remove neutral switch (7) and gasket (4JX1).
3. Remove 1st and 2nd switch (8) and gasket.
(4JX1)
220RW093
4. Remove the clutch housing.
1. Remove the 9 bolts.
241RW001
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7B±22MANUAL TRANSMISSION
2. Using a plastic hammer, carefully tap the clutch
housing.
(6VE1)
220RW008
5. Remove gear control box and gasket.
1. Remove the 6 bolts, gear control box and gasket.
(6VE1)
230RW001
6. Remove transfer adapter.
1. Using a hexagon wrench, remove the plug (1).
220RW010
2. Using a pin punch and hammer, drive out the
slotted spring pin (2).
230RW002
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MANUAL TRANSMISSION7B±23
3. Using the M8 y 1.25 bolt, remove the gear control
rod and the shift lever hausing.
NOTE: Turn the M8 bolt a few times, before remove the
gear control rod.
220RW098
4. Remove the 10 bolts and clamp.
220RW016
5. Using a plastic hammer, tap the transfer adapter.
NOTE:
Be careful not to lose the pin.
Cover the mainshaft splines with adhesive tape.
This will prevent damage to the oil seal lip.
220RW015
7. Disassemble the transfer adapter assembly.
1. Using a torx socket wrench(T40), remove the
plug.
220RW013
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7B±24MANUAL TRANSMISSION
2. Using a pin punch and hammer, drive out the
slotted spring pin. Remove the reverse restrict
pin.
220RW012
3. Remove the oil receiver pipe.
220RW011
4. Remove the oil seal.
5. Using socket hexagon wrench, remove the plug.
220RW014
8. Remove the front cover.
1. Remove the 8 bolts.
220RW018
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MANUAL TRANSMISSION7B±25
2. Using a plastic hammer, carefully tap the front
cover.
220RW017
9. Remove the front cover oil seal.
1. Mount the front cover through the aluminum plate
in a vise.
2. Using screwdriver, remove oil seal (1).
220RW019
10. Remove the transmission case.
1. Using a snap ring expander, remove the 2 snap
rings (1)(2).
226RW004
2. Using a plastic hammer, carefully tap the
transmission case.
220RW020
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7B±26MANUAL TRANSMISSION
11. Mount the intermediate plate.
1. Mount the intermediate plate through the
aluminum plate in a vise.
226RW005
12. Remove the slotted spring pin.
1. Using a pin punch and hammer, drive out the pin
from the arm.
226RW025
13. Remove the shift arm set bolt.
1. Remove the 2 bolts from the shift arm.
226RW023
14. Remove the counter 5th gear.
1. Using 2 screwdrivers and hammer, tap out the
snap ring.
226RW024