1998 ISUZU TROOPER Service Repair Manual

Page 929 of 3573

ISUZU TROOPER 1998  Service Repair Manual POWER ASSISTED BRAKE SYSTEM  5C – 51
3. Guide Bolt
4. Lock Bolt
5. Caliper Assembly
6. Support Bracket with Pad Assembly
•Take care not to damage the flexible brake hose
when removing the support

Page 930 of 3573

ISUZU TROOPER 1998  Service Repair Manual 5C – 52 POWER ASSISTED BRAKE SYSTEM
5. Caliper Assembly
4, 3. Lock Bolt and Guide Bolt
Lock Bolt and Guide Bolt Torque N·m (kg·m / lb·ft)
74 (7.5 / 54)
2. Brake Flexible Hose
1) Always use new ga

Page 931 of 3573

ISUZU TROOPER 1998  Service Repair Manual POWER ASSISTED BRAKE SYSTEM  5C – 53
DISASSEMBLY
1. Guide Bolt
2. Lock Bolt
3. Dust Boot; Guide Bolt and Lock Bolt
4. Dust Boot Ring
•Using a small screwdriver, remove the dust boot
ring.
REBUILDI

Page 932 of 3573

ISUZU TROOPER 1998  Service Repair Manual 5C – 54 POWER ASSISTED BRAKE SYSTEM
5. Piston
•Insert a block of wood into the caliper and force
out the piston by blowing compressed air into the
caliper at the flexible hose attachment. This
pro

Page 933 of 3573

ISUZU TROOPER 1998  Service Repair Manual POWER ASSISTED BRAKE SYSTEM  5C – 55
6. Dust Boot; Piston
•When inserting the piston into the cylinder, use
finger pressure only. Do not use a mallet or other
impact tools, since damage to the cyl

Page 934 of 3573

ISUZU TROOPER 1998  Service Repair Manual 5C – 56 POWER ASSISTED BRAKE SYSTEM
REAR DISC BRAKE
BRAKE PADS REPLACEMENT
1
5
5
3
2
4
Removal Steps
1. Wheel and tire assembly
2. Lock bolt
3. Caliper assembly
4. Pad assembly with shim
5. Clip
Ins

Page 935 of 3573

ISUZU TROOPER 1998  Service Repair Manual POWER ASSISTED BRAKE SYSTEM  5C – 57
3. Caliper Assembly
•Support the caliper assembly so that the brake
hose is not stretched or damaged.
4. Pad Assembly with Shim
5. Clip
INSTALLATION
5. Clip
Cl

Page 936 of 3573

ISUZU TROOPER 1998  Service Repair Manual 5C – 58 POWER ASSISTED BRAKE SYSTEM
2. Lock Bolt
Lock Bolt Torque N·m (kg·m / lb·ft)
44 (4.5 / 32)
1. Wheel and Tire Assembly
1) Refer to Wheels and Tires in Suspension section.
2) Pump the brake