1998 ISUZU TROOPER Service Repair Manual

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Page 497 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±30
DIFFERENTIAL (REAR 220mm)
3. After measuring dimensions of each of the above
sections, proceed with the adjustment in the following
manner:
Adjust the clearance to satisfy the equation below.

Page 498 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±31
23. Check the operation.
Measure the starting torque using the side gear
holder.
Starting torque:
64 ± 98 N´m (6.5 ± 7.3 kg´m/ 47 ± 72Ib ft)
425RW065
Legend
(

Page 499 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±32
DIFFERENTIAL (REAR 220mm)
Main Data and Specifications
General Specifications
Rear axle
TypeBanjo, Semi±floating
Rear axle Size220mm(8.66in)
Gear typeHypoid
Gear ratio (to 1)4.555(6VD1,4JG2

Page 500 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±33
Torque Specifications
E04RW016

Page 501 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±34
DIFFERENTIAL (REAR 220mm)
Special Tools
ILLUSTRATIONTOOL NO.
TOOL NAME
5±8840±2157±0
(J±37221)
Holder; Pinion flange
5±8840±2294±0
(J±24250)
Installer; Oil seal
5±8840±0275±0
(J±3

Page 502 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 220mm)
4A2A±35
ILLUSTRATIONTOOL NO.
TOOL NAME
5±8840±2166±0
(J±23597±7)
Gauge plate
5±8840±0126±0
(J±8001)
Dial indicator
5±8840±2167±0
(J±23597±8)
Disc
5±8840±0128

Page 503 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2A±36
DIFFERENTIAL (REAR 220mm)
MEMO

Page 504 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 244mm)
4A2B±1
DRIVELINE/AXLE
DIFFERENTIAL (REAR 244mm)
CONTENTS
Service Precaution 4A2B±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4A2B±2. . . . . . . . .

DIFFERENTIAL (REAR 244mm)
4A2B±1
DRIVELINE/AXLE
DIFFERENTIAL (REAR 244mm)
CONTENTS
Service Precaution 4A2B±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4A2B±2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 4A2B±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing 4A2B±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing and Associated Parts 4A2B±4. . . . . .
Removal 4A2B±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Seal Replacement 4A2B±5. . . . . . . . . . . . . . . . . .
Installation 4A2B±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal 4A2B±6. . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal and Associated Parts 4A2B±6. . . . .
Removal 4A2B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2B±7. . . . . . . . . . . . . . . . . .
Installation 4A2B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Assembly 4A2B±8. . . . . . . . . . . . . . . . . . . .
Differential Assembly and Associated Parts 4A2B±8
Removal 4A2B±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4A2B±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 4A2B±10. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2B±11. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4A2B±13. . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Cage Assembly 4A2B±20. . . . . . . . . . . . . . .
Disassembled View 4A2B±20. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2B±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2B±21. . . . . . . . . . . . . . . . . .
Reassembly 4A2B±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Locking Differential Assembly 4A2B±23. . . . . . . . . . . . .
Disassembled View 4A2B±23. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2B±23. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2B±25. . . . . . . . . . . . . . . . . .
Reassembly 4A2B±25. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4A2B±27. . . . . . . . . . . . .
Special Tools 4A2B±29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE REFORMING SERVICE ON
OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally,such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specification. Following these
instructions can help you avoid damage to parts and
systems.

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