1998 ISUZU TROOPER Service Repair Manual

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Page 529 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4A2B±26DIFFERENTIAL (REAR 244mm)
8. Install pinion mate gears.
Place the pinion mate gears into the differential 180
degrees apart.
9. While holding gears in place, insert differential shaft in
its

Page 530 of 3573

ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 244mm)
4A2B±27
Main Data and Specifications
General Specifications
Rear axle
TypeBanjo, Semi±floating
Rear axle Size244 mm (9.61 in)
Gear typeHypoid
Gear ratio (to 1)4.100(6VE1 w

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ISUZU TROOPER 1998 Service Repair Manual 4A2B±28DIFFERENTIAL (REAR 244mm)
Torque Specifications
E04RW019

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ISUZU TROOPER 1998 Service Repair Manual DIFFERENTIAL (REAR 244mm)
4A2B±29
Special Tools
ILLUSTRATIONTOOL NO.
TOOL NAME
5±8840±2294±0
(J±39210)
Installer; Axle shaft inner
seal
5±8840±0133±0
(J±8614±01)
Pinion flange holder
5±8840

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ISUZU TROOPER 1998 Service Repair Manual 4A2B±30DIFFERENTIAL (REAR 244mm)
ILLUSTRATIONTOOL NO.
TOOL NAME
5±8840±2573±0
(J±42827)
Pilot;Inner
5±8840±2572±0
(J±42826)
Gage plate
5±8840±0126±0
(J±8001)
Dial indicator
5±8840±2577�

Page 534 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4B1±1 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
DRIVELINE/AXLE
DRIVELINE CONTROL SYSTEM (SHIFT ON THE FLY)
CONTENTS
Service Precaution 4B1±1. . . . . . . . . . . . . . . . . . . . . .
Shift on t

4B1±1 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
DRIVELINE/AXLE
DRIVELINE CONTROL SYSTEM (SHIFT ON THE FLY)
CONTENTS
Service Precaution 4B1±1. . . . . . . . . . . . . . . . . . . . . .
Shift on the Fly System (Lever Type) 4B1±2. . . . . . .
Outline of Shift on the Fly System
(Lever Type) 4B1±2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift on the Fly Vacuum Piping and Electric
Equipment (For Lever Control Type) 4B1±3. . . . . .
Vacuum Piping Diagram 4B1±3. . . . . . . . . . . . . . . .
Inspection and Repair 4B1±4. . . . . . . . . . . . . . . . . .
Shift on the Fly System (Push Button Type) 4B1±7.
Outline of Shift on the Fly System
(Push Button Type) 4B1±7. . . . . . . . . . . . . . . . . . . . Functions of Indicator Lamp 4B1±11. . . . . . . . . . . . . . .
Diagnosis 4B1±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle Diagnosis 4B1±30. . . . . . . . . . . . . . . . . . .
Shift on the Fly Vacuum Piping and Electric
Equipment (For Push Button Type) 4B1±32. . . . . . . .
Vacuum Piping Diagram 4B1±32. . . . . . . . . . . . . . . .
Inspection and Repair 4B1±33. . . . . . . . . . . . . . . . . .
4WD Control Unit (For Push Button Type) 4B1±36. .
4WD Control Unit Associated Parts 4B1±36. . . . . .
Removal 4B1±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4B1±37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

Page 535 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4B1±2
DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Shift on the Fly System (Lever Type)
Outline of Shift on the Fly System
(Lever Type)
The shift on the fly system (Lever type) switches between
2 whe

Page 536 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4B1±3 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Shift on the Fly Vacuum Piping and Electric Equipment
(For Lever Control Type)
Vacuum Piping Diagram
C04RW015
VSV Assembly, Actuator Assembly
412RS

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