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8I±2SUN ROOF/CONVERTIBLE TOP
Sun Roof Glass
Sun Roof Glass and Associated Parts
665RS002
Legend
(1) Sun Roof Weatherstrip
(2) Sun Roof Glass(3) Decoration Cover
(4) Sun Roof Shim
Removal
1. Open the sun roof and pull the sun roof weatherstrip
out from the roof panel.
2. Disconnect the battery ground cable.
3. Close the sun roof and open the sunshade(1). Then,
remove the decoration cover fixing screws and
decoration cover(2).
665RS003
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SUN ROOF/CONVERTIBLE TOP8I±3
4. Remove eight sun roof glass fixing screws to remove
the sun roof glass(3).
NOTE: If shims are used between the sun roof set plate
and the glass, note the number of shims used.
665RS004
Installation
1. Clean the body panel of the weatherstrip fixing
portion.
2. If the protective film(1) of the body panel is peel, it
cannot be reused.
Install the new protective film around the body
panel(2).
3. Install the new weatherstrip(3).
Always replace with a new one.
4. Be sure to install the sun roof weatherstrip so that the
white marking location(4) of the weatherstrip is on the
front side of the vehicle.
665RW016
5. Temporary install the glass to the sun roof frame.6. Open and shut the sun roof four to five times to
position correctly the sun roof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.
7. Insert the original shims between the sun roof set
plate and the glass.
8. Tighten the sun roof glass fixing screws to the
specified torque.
Torque: 10 N´m (1.0 kg´m/87 lb in)
9. After the sun roof glass is installed, check the roof
panel and sun roof glass for vertical install position.
If out of standard, adjust with shim.
For the installation standard, refer to the Body
Dimension in Body Structure section.
10. Install the decoration cover.
Page 3371 of 3573
8I±4SUN ROOF/CONVERTIBLE TOP
Sun Roof Deflector
Removal
1. Open the sun roof.
2. Remove the fixing screws(2) to remove the sun roof
deflector(1).
665RS006
Installation
To install, follow the removal steps in the reverse order.
Sunshade
Disassembled View
665RS007
Page 3372 of 3573
SUN ROOF/CONVERTIBLE TOP8I±5
Legend
(1) Sunshade
(2) Sunshade Stopper(3) Decoration Cover
(4) Sun Roof Deflector
Removal
1. Remove the decoration cover.
2. Open the sun roof half position, remove the sunshade
stopper screw and pull out the sunshade(6) until its
front side protrudes a little from the sun roof glass(2)
to remove the sunshade stopper.
3. Remove the sun roof deflector.
Refer to the Sun Roof Deflector in this section.
4. Open the sun roof completely.
5. Remove the sunshade guide rail stopper(5), and pull
out the sunshade up to the rail edge.
6. Remove the guide pin(4) in the sunshade through the
notch(7) of guide rail(1) and then draw the sunshade
out of the roof by pushing inward the retaining clips(3)
on both sides.
665RS008
Installation
To install, follow the removal steps in the reverse order.
Page 3373 of 3573
8I±6SUN ROOF/CONVERTIBLE TOP
Sun Roof Frame Complete Assembly
Sun Roof Frame Complete Assembly and Associated Parts
665RS009
Legend
(1) Sun Roof Drain Hose
(2) Sun Roof Frame Complete Assembly(3) Headlining
(4) Sun Roof Drain Hose
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.
Refer to the Headlining removal steps in Body
Structure section.
3. Disconnect the sun roof drain hose at the sun roof
frame side as shown in the figure.
665RS010
4. Disconnect the sun roof harness connection.
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SUN ROOF/CONVERTIBLE TOP8I±7
5. Remove two sun roof frame complete assembly fixing
nuts (front side) and four fixing bolts (each side) from
the frame complete, and then remove the sun roof
frame complete assembly.
NOTE: Be sure to remove the frame complete while
supporting it.
Installation
1. Tighten the sun roof frame complete assembly fixing
bolts and nuts to the specified torque.
Torque: 10 N´m(1.0 kg´m/87 lb in)2. After installing the frame complete, loosen the sun
roof glass fixing nuts and adjust the sun roof glass
setting position.
Refer to the Sun Roof Glass installation steps in this
section.
3. Install the sun roof drain hose.
4. Install the headlining.
Disassembled View
665RW033
Legend
(1) Sunshade
(2) Sun Roof Glass
(3) Sun Roof Motor(4) Sun Roof Drive Unit Assembly
(5) Outer Tube Fixing Screw
(6) Sun Roof Frame Assembly
(7) Sun Roof Deflector
Disassembly
1. Open the sun roof.
2. Remove the sun roof deflector fixing screws and then
remove the sun roof deflector.
3. Remove the sunshade.
Refer to the Sunshade in this section.
4. Close the sun roof, remove the decoration cover and
the fixing screws and then remove the sun roof glass.5. If the shims are used between the sun roof set plate
and the glass, note the number of the shims.
6. Disconnect the sun roof motor connector, remove the
sun roof fixing nuts and screws, and then remove the
sun roof motor.
Page 3375 of 3573
8I±8SUN ROOF/CONVERTIBLE TOP
7. Remove the cable outer tube(2) fixing screws.
8. Remove the cable outer tube fixing clamps(1) and
guide rail fixing nuts(5).
9. Prying the guide rail a little with a screwdriver, draw
the outer tube out of the grommet(3).
At this time, the inner cable(4) remains on the frame
assembly.
10. Remove the sun roof frame assembly.
665RS012
Reassembly
To reassembly, follow the disassembly steps in the
reverse order, noting the following points.
1. When installing the motor or drive unit, set the sun
roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).
2. When installing the sun roof glass(1) to the sun roof
set plate, insert the original shims in the same position
before removing the sun roof glass.
665RS013
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SUN ROOF/CONVERTIBLE TOP8I±9
Sun Roof Drain Hose (Front Side)
Sun Roof Drain Hose (Front Side) and Associated Parts
665RW017
Legend
(1) Clip
(2) Sun Roof Drain Hose
(3) Grommet(4) Instrument Panel Assembly
(5) Front Inner Liner
(6) Headlining
Removal
1. Disconnect the battery ground cable.
2. Remove the front inner liner.
3. Remove the headlining.
Refer to the Headlining removal steps in Body
Structure section.
4. Remove the instrument panel assembly.
Refer to the Instrument Panel Assembly removal
steps in Body Structure section.
5. Disconnect the drain hose at the frame complete
side.
6. Apply the soap and water to the body panel grommet.
7. Pass the string from the sun roof frame side through
the drain port side, and remove the drain hose from
the hose fixing clips. Taking care not to allow the body
panel grommet to be removed together with the hose,
pull the drain hose only to the inside of the vehicle.
(The string should be kept as it is.)
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Apply the soap and water to the body panel grommet.
2. Install the drain hose from inside of the vehicle by
utilizing, as a guide, the string passed during removal
step.
3. The body panel grommet must not be twisted or
caught in during installation.
4. Complete routing, avoiding extreme bends or curves.
5. After routing, install the trim with care not to allow the
drain hose to be caught in.
6. Test the drain condition.
7. The protrusion of drain hose from the body panel
must be within 50 mm (2.0 in). If it exceeds 50 mm
(2.0 in) after correct routing, cut the leading edge so
that the protrusion is within 50 mm (2.0 in).