1998 ISUZU TROOPER Service Repair Manual

Page 457 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (FRONT) 4A1±20
425RS039
18. Install differential assembly.
1. Clean the faces of the front axle case and
differential carrier.
Apply Three Bond TB1215 or equivalent to the
sealing side o

Page 458 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A1±21 DIFFERENTIAL (FRONT)
Differential Cage Assembly
Disassembled View
415RS015
Legend
(1) Pinion Gear
(2) Thrust Washer
(3) Side Gear
(4) Cross Pin(5) Ring Gear
(6) Bolt
(7) Differential Cage
(8)

Page 459 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (FRONT) 4A1±22
4. Remove the cross pin, using a soft metal rod and a
hammer.
425RS043
5. Remove pinion gear.
6. Remove side gear.
7. Remove thrust washer.
Inspection and Repair
Make nece

Page 460 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A1±23 DIFFERENTIAL (FRONT)
Clearance between the side gear and the
differential box:
Standard: 0.03±0.10 mm (0.001±0.004 in)
Limit: 0.15 mm(0.006 in)
425RS046
Legend
(1) Side Gear
(2) Differential

Page 461 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (FRONT) 4A1±24
Thickness of thrust washers available:
1.00 mm, 1.05 mm, 1.10 mm (0.039 in, 0.041 in,
0.043 in)
425RS050
5. Install lock pin. After lock pin installation, stake the
cage t

Page 462 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A1±25 DIFFERENTIAL (FRONT)
Main Data and Specifications
General Specifications
Axle tube TypeIt consists of the duct, a cast iron housing and the axle
tube.
Gear typeHypoid
Gear ratio(to 1)4.100(6VE

Page 463 of 3573

ISUZU TROOPER 1998  Service Repair Manual DIFFERENTIAL (FRONT) 4A1±26
Torque Specifications
E04RW014

Page 464 of 3573

ISUZU TROOPER 1998  Service Repair Manual 4A1±27 DIFFERENTIAL (FRONT)
E04RW015