1998 ISUZU TROOPER Service Repair Manual

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Page 1873 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D – 6 ENGINE ELECTRICAL RELATION BETWEEN STARTER SWITCH AND STARTER M Key PositionB1 B2 ACCIG1 IG2 ST LOCKKey Removed Inserted OFF ACC ON START BSBattery +- 2 17 3 4 5 6 Legend (1) Starter Switch (

Page 1874 of 3573

ISUZU TROOPER 1998 Service Repair Manual ENGINE ELECTRICAL 6D – 7 ON-VEHICLE SERVICE STARTER REMOVAL 1 Battery ground cable 2 Remove the slave cylinder and bind with wire it to the frame. 3 Disconnect the connector from terminals “B”

Page 1875 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D – 8 ENGINE ELECTRICAL UNIT REPAIR 8 241 3 23 25 2 14 15 21222019181716 109 11 13 127 6 5 4 Legend (1) Terminal (2) Bolt (3) Magnetic Switch (4) Torsion Spring (5) Plunger (6) Shim (7) Magnetic Sw

Page 1876 of 3573

ISUZU TROOPER 1998 Service Repair Manual ENGINE ELECTRICAL 6D – 9 DISASSEMBLY 1. Terminal Nut 1) Loosen the nut on terminal “M” of magnetic switch and disconnect the connector cable. 2. Bolt (2 pcs) 3. Magnetic Switch Assembly 4. Torsi

Page 1877 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D – 10 ENGINE ELECTRICAL INSPECTION AND REPAIR Repair or replace necessary parts if extreme wear or damage is found during inspection. Armature 1) Measure the outer diameter of commutator, and repl

Page 1878 of 3573

ISUZU TROOPER 1998 Service Repair Manual ENGINE ELECTRICAL 6D – 11 5) Polish the commutator surface with sand paper #500 to #600 if it is rough. 6) Measure the depth of insulator in commutator. Repair, if it is below the limit. Standard: 0

Page 1879 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D – 12 ENGINE ELECTRICAL 2) Inspect the brush springs for wear, damage or other abnormal conditions. Standard: 28 – 35 N (2.9 – 3.6 kg/6.4 – 7.9 lb) Magnetic switch 1) Continuity of shunt coi

Page 1880 of 3573

ISUZU TROOPER 1998 Service Repair Manual ENGINE ELECTRICAL 6D – 13 Pinion 1) Check by hand to see if the pinion rotates smoothly in the dirve direction, or if it is locked when it is rotated reversely. If not, replace the pinion. Yoke ass
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