1998 ISUZU TROOPER Service Repair Manual

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Page 1697 of 3573

ISUZU TROOPER 1998 Service Repair Manual STARTING SYSTEM 6D2 Ð 3 ON-VEHICLE SERVICE STARTER REMOVAL Preparation ·Battery ground cable (both batteries) 1. Oil Level Gauge and Guide ·Remove the guide and plug the hole on the oil pan. 2. Clu

Page 1698 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D2 Ð 4 STARTING SYSTEM INSTALLATION To install, follow the removal steps in the reverse order. 5. Starter Assembly ¥ Tighten the fixing bolt and nut to the specified torque 4. Mounting 3. Starter W

Page 1699 of 3573

ISUZU TROOPER 1998 Service Repair Manual STARTING SYSTEM 6D2 Ð 5 UNIT REPAIR

Page 1700 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D2 Ð 6 STARTING SYSTEM DISASSEMBLY 1. Lead Wire Nut ·Loosen the nut on terminal ÒMÓ of magnetic switch and disconnect the connector cable. 2. Bolt (2 pcs) 3. Magnetic Switch Assembly 10. Motor As

Page 1701 of 3573

ISUZU TROOPER 1998 Service Repair Manual STARTING SYSTEM 6D2 Ð 7 INSPECTION AND REPAIR Repair or replace necessary parts if extreme wear or damage is found during inspection. Armature ·Measure the outer diameter of commutator, and replace

Page 1702 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D2 Ð 8 STARTING SYSTEM ·Polish the commutator surface with sand paper #500 to #600 if it is rough. ·Measure the depth of insulator in commutator. Re- pair, if it is below the limit. Brush ·Measu

Page 1703 of 3573

ISUZU TROOPER 1998 Service Repair Manual STARTING SYSTEM 6D2 Ð 9 Magnetic switch ·Continuity of shunt coil Check for continuity between terminals S and coil case. Replace, if there is no continuity (i.e., coil is disconnected). ·Continuit

Page 1704 of 3573

ISUZU TROOPER 1998 Service Repair Manual 6D2 Ð 10 STARTING SYSTEM REASSEMBLY To install, follow the removal steps in the reverse order, noting the following points: Grease application places ·Gears in reduction gear ·Shift lever operating
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