1998 ISUZU TROOPER Service Repair Manual

Page 2353 of 3573

ISUZU TROOPER 1998  Service Repair Manual MANUAL TRANSMISSION7B±35
24. Remove the shift parts and interlock parts.
1. Mount the intermediate plate through the
aluminum plate in a vise.
2. Using a plastic hammer, tap the 5th shift rod on
the

Page 2354 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7B±36MANUAL TRANSMISSION
6. Pull out the 3rd±4th shift rod at the rear.
226RW047
7. Using a magnetic finger, remove the interlock pin
and straight pin.
226RW043
8. Pull out the 1st±2nd shift rod at

Page 2355 of 3573

ISUZU TROOPER 1998  Service Repair Manual MANUAL TRANSMISSION7B±37
10. Using 2 screwdrivers and a hammer, remove 2
snap rings.
226RW041
11. Pull out the 5th-reverse shift rod at the front.
226RW040
12. Using a magnetic finger, remove the int

Page 2356 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7B±38MANUAL TRANSMISSION
14. Pull out reverse shift rod from reverse shift arm
No.1.
NOTE: Be sure remove at the rear.
226RW055
15. Using a magnetic finger, remove the ball and
spring from reverse sh

Page 2357 of 3573

ISUZU TROOPER 1998  Service Repair Manual MANUAL TRANSMISSION7B±39
Inspection
1. Counter 5th gear radial clearance.
1. Install the following parts to the counter gear
shaft.
1. Counter 5th gear thrust washer pin (1).
2. Counter 5th gear thru

Page 2358 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7B±40MANUAL TRANSMISSION
3. Reverse block ring set.
1. Using a thickness gauge, measure the clearance
between the counter 5th gear spline piece and
reverse block ring.
Standard: 0.7 ± 1.7 mm (0.028

Page 2359 of 3573

ISUZU TROOPER 1998  Service Repair Manual MANUAL TRANSMISSION7B±41
Reassembly
1. Install the top gear shaft assembly.
1. Using installer 5±8840±2559±0 (J±42904) and a
press, install a new bearing.
NOTE: Outer race snap ring groove (1) to

Page 2360 of 3573

ISUZU TROOPER 1998  Service Repair Manual 7B±42MANUAL TRANSMISSION
5. Using a thickness gauge, measure the clearance
between the 4th block ring back and gear spline
end.
Standard: 0.75 ± 1.65 mm (0.030 ± 0.065 in)
226RW064
6. Check the bra