1998 ISUZU TROOPER Service Repair Manual

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Page 801 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±34 TRANSFER CASE (TOD) Output Shafts and Shift Control Shaft Disassembled View 261RW010±1 Legend (1) Transfer Case Assembly (2) Detent Spring (3) Front Output Shaft (4) Reduction Hub (5) Output

Page 802 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±35 TRANSFER CASE (TOD) 2. Mount the front output shaft to the transfer case. 266RW012 3. Install the shifter lever shaft. 4. Install the snap ring. 5. Install the reduction lever assembly to the

Page 803 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±36 TRANSFER CASE (TOD) 10. Install the reduction fork assembly together with reduction hub to the transfer case assembly. 11. Install the shifter shaft assembly. 261RW019 12. Tighten the cam pilo

Page 804 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±37 TRANSFER CASE (TOD) Sprocket and Mechanical Lock Disassembled View 266RW008 Legend (1) Strainer (2) Hose (3) Oil Pump Assembly (4) Thrust Washer (5) Mechanical Lock Hub (6) Lock-up Sleeve(7) L

Page 805 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±38 TRANSFER CASE (TOD) 5. Install the lock-up sleeve together with the lock-up fork to the output shaft and lock-up shaft assembly. 6. Install the spring retainers to the lock-up fork. 261RW018 7

Page 806 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±39 TRANSFER CASE (TOD) Clutch Pack and Clutch Cam Disassembled View 266RW006 Legend (1) Clutch Pack Assembly (2) Insulator Washer (3) Armature Plate (4) Snap Ring(5) Wave Spring (6) Cam Pulley (7

Page 807 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±40 TRANSFER CASE (TOD) 4. Using snap ring pliers, install the snap ring. 266RW009 5. Install the wave spring. 6. Install the cam pulley. 7. Place a ball on each groove of the cam pulley. 266RW013

Page 808 of 3573

ISUZU TROOPER 1998 Service Repair Manual 4D2±41 TRANSFER CASE (TOD) Main Data and Specifications Leading Particulars TypeTransfer case with low range reduction mechanism 2H Rear wheel drive TOD Electronically controlled torque split four wh
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