1998 ISUZU TROOPER Service Repair Manual

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Page 2377 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±59 28. Install the reverse idle gear. 1. Install the reverse idle gear and reverse idle gear shaft. NOTE: Insert the reverse idle gear shaft with the slot toward rear. Install

Page 2378 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±60MANUAL TRANSMISSION 2. Install the synchronizer outer ring, synchronizer cone ring, and synchronizer pull ring to the reverse block ring. 226RW121 3. Turn to 30 degree the reverse synchronizer p

Page 2379 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±61 6. Install the counter 5th gear bearing, counter 5th gear and reverse block ring set to the counter gear shaft, through the 5th reverse shift arm to the 5th reverse shift rod

Page 2380 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±62MANUAL TRANSMISSION 10. Install the new snap ring. 226RW026 32. Install the shift arm bolts. 1. Install and torque the 2 shift arm bolts. Torque: 20 N´m (2.0 kg´m/14 lb ft) 226RW023 33. Instal

Page 2381 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±63 3. Stand the transmission by the wood blocks. 4. Using a plastic hammer, tap the transmission case and attach it to the intermediate plate. NOTE: Be careful not to add over f

Page 2382 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±64MANUAL TRANSMISSION 6. Check that the top gear shaft and mainshaft rotate. 36. Install the transfer adapter. 1. Clean up the fitting surface. 2. Apply recommended liquid gasket (THREE BOND 1281

Page 2383 of 3573

ISUZU TROOPER 1998 Service Repair Manual MANUAL TRANSMISSION7B±65 2. Using a pin punch and hammer, drive in the slotted spring pin (2) to the shift lever housing. NOTE: Be carefull not to drop the slotted spring pin. 230RW002 3. Apply seala

Page 2384 of 3573

ISUZU TROOPER 1998 Service Repair Manual 7B±66MANUAL TRANSMISSION 38. Install clutch housing. 1. Install the clutch housing to the transmission case. Torque: 36 N´m (3.7 kg´m/27 lb ft) NOTE: Tighten the all bolts evenly. 241RW001 39. Inst
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