1998 ISUZU TROOPER driveline

PAGE BACK PAGE NEXT
THIS MALUAL INCLUDES THE FOLLOWING SECTIONS:
SECTION No. CONTRNTS
4A1 DIFFERENTIAL (FRONT)
4A2A DIFFERENTIAL (Rear 220mm)
4A2B DIFFERENTIAL (REAR 244mm)
4B1 DRIVELINE CONTROL SYSTEM (SHIFT ON
THE FLY)
4B2 DRIVELINE CONTROL SYSTEM (TOD)
4C DRIVE SHAFT SYSTEM
4D1 TRANSFER CASE (STANDARD TYPE)
4D2 TRANSFER CASE (TOD)

4A1±1 DIFFERENTIAL (FRONT)
DRIVELINE/AXLE
CONTENTS
Differential (Front) 4A1. . . . . . . . . . . . . . . . . . . . . . .
Differential (Rear/220mm) 4A2A. . . . . . . . . . . . . . . .
Differential (Rear/244mm) 4A2B. . . . . . . . . . . . . . . .
Driveline Control System (Shift on the Fly) 4B1. . Driveline Control System (TOD) 4B2. . . . . . . . . . .
Driveshaft System 4C. . . . . . . . . . . . . . . . . . . . . . .
Transfer Case (Standard Type) 4D1. . . . . . . . . . .
Transfer Case (TOD) 4D2. . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL (FRONT)
CONTENTS
Service Precaution 4A1±1. . . . . . . . . . . . . . . . . . . . . .
Front Drive Axle 4A1±2. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis 4A1±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Shaft Oil Seal 4A1±3. . . . . . . . . . . . . . . . . . . . .
Pinion Shaft Oil Seal and Associated Parts 4A1±3
Removal 4A1±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A1±4. . . . . . . . . . . . . . . . . .
Installation 4A1±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Drive Axle Assembly 4A1±5. . . . . . . . . . . . . . .
Front Drive Axle Assembly and
Associated Parts 4A1±5. . . . . . . . . . . . . . . . . . . . . .
Removal 4A1±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4A1±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Assembly 4A1±9. . . . . . . . . . . . . . . . . . . .
Disassembled View 4A1±9. . . . . . . . . . . . . . . . . . . .
Disassembly 4A1±9. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4A1±12. . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Cage Assembly 4A1±21. . . . . . . . . . . . . . .
Disassembled View 4A1±21. . . . . . . . . . . . . . . . . . . .
Disassembly 4A1±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A1±22. . . . . . . . . . . . . . . . . .
Reassembly 4A1±23. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4A1±25. . . . . . . . . . .
Special Tools 4A1±28. . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE REFORMING SERVICE ON
OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally,such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specification. Following these
instructions can help you avoid damage to parts and
systems.

DIFFERENTIAL (REAR 220mm)
4A2A±1
DRIVELINE/AXLE
DIFFERENTIAL (Rear 220mm)
CONTENTS
Service Precaution 4A2A±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4A2A±2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 4A2A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing 4A2A±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing and Associated Parts 4A2A±4. . . . . .
Removal 4A2A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Seal Replacement 4A2A±5. . . . . . . . . . . . . . . . . .
Installation 4A2A±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal 4A2A±6. . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal and Associated Parts 4A2A±6. . . . .
Removal 4A2A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2A±7. . . . . . . . . . . . . . . . . .
Installation 4A2A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Assembly 4A2A±8. . . . . . . . . . . . . . . . . . . .
Differential Assembly and Associated Parts 4A2A±8
Removal 4A2A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4A2A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 4A2A±10. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2A±11. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4A2A±13. . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Cage Assembly 4A2A±21. . . . . . . . . . . . . . .
Disassembled View 4A2A±21. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2A±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2A±22. . . . . . . . . . . . . . . . . .
Reassembly 4A2A±23. . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Slip Differential 4A2A±25. . . . . . . . . . . . . . . . . . .
Disassembled View 4A2A±25. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2A±26. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2A±26. . . . . . . . . . . . . . . . . .
Reassembly 4A2A±28. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4A2A±32. . . . . . . . . . .
Special Tools 4A2A±34. . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE REFORMING SERVICE ON
OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally,such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specification. Following these
instructions can help you avoid damage to parts and
systems.

DIFFERENTIAL (REAR 244mm)
4A2B±1
DRIVELINE/AXLE
DIFFERENTIAL (REAR 244mm)
CONTENTS
Service Precaution 4A2B±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4A2B±2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 4A2B±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing 4A2B±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing and Associated Parts 4A2B±4. . . . . .
Removal 4A2B±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Seal Replacement 4A2B±5. . . . . . . . . . . . . . . . . .
Installation 4A2B±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal 4A2B±6. . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Oil Seal and Associated Parts 4A2B±6. . . . .
Removal 4A2B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2B±7. . . . . . . . . . . . . . . . . .
Installation 4A2B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Assembly 4A2B±8. . . . . . . . . . . . . . . . . . . .
Differential Assembly and Associated Parts 4A2B±8
Removal 4A2B±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4A2B±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 4A2B±10. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2B±11. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4A2B±13. . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Cage Assembly 4A2B±20. . . . . . . . . . . . . . .
Disassembled View 4A2B±20. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2B±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2B±21. . . . . . . . . . . . . . . . . .
Reassembly 4A2B±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Locking Differential Assembly 4A2B±23. . . . . . . . . . . . .
Disassembled View 4A2B±23. . . . . . . . . . . . . . . . . . . .
Disassembly 4A2B±23. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4A2B±25. . . . . . . . . . . . . . . . . .
Reassembly 4A2B±25. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4A2B±27. . . . . . . . . . . . .
Special Tools 4A2B±29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE REFORMING SERVICE ON
OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally,such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specification. Following these
instructions can help you avoid damage to parts and
systems.

4B1±1 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
DRIVELINE/AXLE
DRIVELINE CONTROL SYSTEM (SHIFT ON THE FLY)
CONTENTS
Service Precaution 4B1±1. . . . . . . . . . . . . . . . . . . . . .
Shift on the Fly System (Lever Type) 4B1±2. . . . . . .
Outline of Shift on the Fly System
(Lever Type) 4B1±2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift on the Fly Vacuum Piping and Electric
Equipment (For Lever Control Type) 4B1±3. . . . . .
Vacuum Piping Diagram 4B1±3. . . . . . . . . . . . . . . .
Inspection and Repair 4B1±4. . . . . . . . . . . . . . . . . .
Shift on the Fly System (Push Button Type) 4B1±7.
Outline of Shift on the Fly System
(Push Button Type) 4B1±7. . . . . . . . . . . . . . . . . . . . Functions of Indicator Lamp 4B1±11. . . . . . . . . . . . . . .
Diagnosis 4B1±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle Diagnosis 4B1±30. . . . . . . . . . . . . . . . . . .
Shift on the Fly Vacuum Piping and Electric
Equipment (For Push Button Type) 4B1±32. . . . . . . .
Vacuum Piping Diagram 4B1±32. . . . . . . . . . . . . . . .
Inspection and Repair 4B1±33. . . . . . . . . . . . . . . . . .
4WD Control Unit (For Push Button Type) 4B1±36. .
4WD Control Unit Associated Parts 4B1±36. . . . . .
Removal 4B1±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4B1±37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

4B1±11 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Functions of Indicator Lamp
Indication of vehicle condition : Indicator lamp is
controlled by 4WD control unit and shows vehicle
conditions as below.
Indicator
Vehicle condition4WD switchTransfer position
switchFront axle switch
Off2WDOff (Close)2WD (Open)2WD (Open)
On4WDOn (Open)4WD (Close)4WD (Close)
Blink (2Hz)OperatingOn (Open)4WD (Close)2WD (Open)
Off (Close)2WD (Open)4WD (Close)
Blink (4Hz)Stop operatingOn (Open)2WD (Open)2WD (Open)
Off (Close)4WD (Close)4WD (Close)
Bulb check :To check the bulb of indicator lamp, the
indicator lamp comes on when ignition key is turned on,
and goes off when the engine is started.
Retrials from 2WD to 4WD :In cold weather or under
high speed condition, the gear shifting (engagement)sometimes does not complete by 3 trials. In such case,
the indicator lamp inform driver of this incident as
aforementioned chart (shown at Retrial in Outline of shift
on the fly system).
Diagnosis
Before Judging That Troubles Occur
(Unfaulty mode)
When Switching from 2WD to 4WD
1.In case that blinking frequency of the 4WD
indicator changes from 2Hz to 4Hz.
When heavy synchronization load is needed, the
motor actuator tries the shifting transfer gear three
times including the activation shifting. While the
motor actuator tries shifting, the indicator blinks by
2Hz. If the third shifting fails, the indicator's blinking
changes from 2Hz to 4Hz at the same time that the
motor actuator shifted back to 2WD.
Heavy synchronization load occurs by:

extremely lower temperature.

higher speed, rotation difference of wheels during
cornering.
Solution 1: Operate again after stop the vehicle or
slow down.
2.In case that the 4WD indicator continues blinking
by 2Hz for more than 11.5 seconds.
When there is rotation difference of wheels or there
is phase difference between front wheels and axles,
it is difficult to connect front wheels to front axles. The
blinking by 2Hz shows that shifting the transfer gear
or connecting the front wheels is in the middle of
operating. In above case, the indicator's blinking by
2Hz shows that connecting the front wheels is not
completed (because the indicator's blinking changes
to 4Hz when the shifting transfer gear is impossible.).
And removal of rotation or phase difference make
connecting the front wheels possible.
Solution 2: When vehicle is running, drive
straight ahead while accelerating and
decelerating. When vehicle is at a stop, move the
vehicle forward and backward from 2 to 3 meters.When switching from 4WD to 2WD
1.In case that the 4WD indicator continues blinking
by 2Hz .
The 4WD indicator continues blinking by 2Hz until
both shifting the transfer gear and disconnecting the
front wheels are completed when switching 4WD to
2WD. When driveline is loaded with torsional torque,
the shifting transfer gear and disconnecting front
wheels are impossible. In this case, removal of
torsional torque on driveline make the shifting
transfer gear and disconnecting front wheels
possible.
Solution 3: When vehicle is running, drive
straight ahead while accelerating and
decelerating. When vehicle is at a stop, move the
vehicle forward and backward from 2 to 3 meters.
2.In case that the 4WD indicator's blinking changes
from 2Hz to 4Hz.
Check the position of transfer lever. Is it at ª4Lº
position? In view of the shifting mechanism of
transfer, the gear shifting from 4WD to 2WD at ª4Lº
condition is impossible.
Solution 4: Push the 4WD switch to 4WD, shift the
transfer lever to ªHighº position and re±operate
the 4WD switch to 2WD.

4B2±1 DRIVE LINE CONTROL SYSTEM (TOD)
DRIVELINE/AXLE
DRIVELINE CONTROL SYSTEM (TOD)
CONTENTS
Service Precaution 4B2±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4B2±2. . . . . . . . . . . . . . . . . . . . .
System Components 4B2±4. . . . . . . . . . . . . . . . . . . .
Parts Location 4B2±4. . . . . . . . . . . . . . . . . . . . . . . .
Functions of Indicator Lamp 4B2±8. . . . . . . . . . . . . .
Diagnosis 4B2±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Diagnostic Flow Chart 4B2±16. . . . . . . . . . . . . .
Parts Location 4B2±17. . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Diagram 4B2±18. . . . . . . . . . . . . . . . . . . . . . . . . Connector List 4B2±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Failed Pin 4B2±23. . . . . . . . . . . . . . . . . . . . .
Checking Failed TOD Control Unit Pin 4B2±26. . . . .
Diagnostic Trouble Codes 4B2±30. . . . . . . . . . . . . . . .
Diagnosis from Trouble Codes 4B2±31. . . . . . . . . . . .
Trouble Diagnosis Depending on The Status
of TOD Indicator 4B2±58. . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis from Symptom 4B2±86. . . . . . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

4C±1 DRIVE SHAFT SYSTEM
DRIVELINE/AXLE
DRIVE SHAFT SYSTEM
CONTENTS
Service Precaution 4C±2. . . . . . . . . . . . . . . . . . . . . .
General Description 4C±2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 4C±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle Shaft 4C±4. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle Shaft and Associated Parts 4C±4. . . .
Removal 4C±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C±5. . . . . . . . . . . . . . . . . .
Oil Seal Replacement 4C±6. . . . . . . . . . . . . . . . . .
Installation 4C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 4C±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Hub and Disc (with Shift on the Fly) 4C±9. .
Disassembled View 4C±9. . . . . . . . . . . . . . . . . . . .
Disassembly 4C±9. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C±10. . . . . . . . . . . . . . . . . .
Reassembly 4C±11. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Hub and Disc with Manual Locking Hub 4C±14
Disassembled View 4C±14. . . . . . . . . . . . . . . . . . . .
Disassembly 4C±14. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C±16. . . . . . . . . . . . . . . . . .
Reassembly 4C±16. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C±20. . . . . . . . . . . . .
Special Tools 4C±21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Drive Shaft Joint 4C±22. . . . . . . . . . . . . . . . . . .
Front Drive Shaft Joints Replacement 4C±22. . . .
Front Axle Drive Shaft 4C±23. . . . . . . . . . . . . . . . . . .
Front Axle Drive Shaft and Associated
Parts 4C±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C±25. . . . . . . . . . . . . . . . . .
Bushing Replacement 4C±25. . . . . . . . . . . . . . . . . . Reassembly 4C±26. . . . . . . . . . . . . . . . . . . . . . . . . .
Shift On The Fly System 4C±28. . . . . . . . . . . . . . . . .
Shift On The Fly System and Associated
Parts 4C±28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C±28. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C±30. . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C±35. . . . . . . . . . .
Special Tools 4C±36. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Propeller Shaft 4C±37. . . . . . . . . . . . . . . . . . . . .
General Description 4C±37. . . . . . . . . . . . . . . . . . . . .
Front Propeller Shaft and Associated Parts 4C±38
Removal 4C±38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4C±39. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly (Except TOD 4y4) 4C±40. . . . . . . . .
Universal Joint Disassembly 4C±41. . . . . . . . . . . .
Inspection and Repair 4C±42. . . . . . . . . . . . . . . . . .
Universal Joint Reassembly 4C±45. . . . . . . . . . . . .
Reassembly (Except TOD 4y4) 4C±46. . . . . . . . . .
Main Data and Specifications 4C±47. . . . . . . . . . .
Rear Propeller Shaft 4C±48. . . . . . . . . . . . . . . . . . . . .
General Description 4C±48. . . . . . . . . . . . . . . . . . . . .
Rear Propeller Shaft and Associated Parts 4C±48
Removal 4C±49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4C±49. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C±50. . . . . . . . . . . . . . . . . . . . . . . . . .
Universal Joint Disassembly 4C±51. . . . . . . . . . . .
Inspection and Repair 4C±52. . . . . . . . . . . . . . . . . .
Universal Joint Reassembly 4C±53. . . . . . . . . . . . .
Reassembly 4C±54. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C±55. . . . . . . . . . .