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ACS-60
[ICC]
REMOVAL AND INSTALLATION
Revision: November 20092006 QX56
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AP-1
ADJUSTABLE PEDAL
I BODY
CONTENTS
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ADJUSTABLE PEDAL SYSTEM ..........................
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Adjustable Pedal ................................................. ..... 2
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AP-2
ADJUSTABLE PEDAL SYSTEM
Revision: November 20092006 QX56
ADJUSTABLE PEDAL SYSTEMPFP:98800
Adjustable PedalEIS005XL
For adjustable pedal information, refer to SE-11, "AUTOMATIC DRIVE POSITIONER" .
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AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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INDEX FOR DTC ...................................................
..... 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing Automatic Transmission Fluid (ATF) ... ... 12
Checking Automatic Transmission Fluid (ATF) ... ... 12
A/T Fluid Cooler Cleaning ................................... ... 14
A/T CONTROL SYSTEM ....................................... ... 17
Cross-Sectional View (2WD models) .................. ... 17
Cross-Sectional View (4WD models) .................. ... 18
Shift Mechanism .................................................. ... 19
TCM Function ...................................................... ... 30
CAN Communication ........................................... ... 31
Input/Output Signal of TCM ................................. ... 31
Line Pressure Control ......................................... ... 32
Shift Control ........................................................ ... 33
Lock-up Control ................................................... ... 34
Engine Brake Control .......................................... ... 36
Control Valve ....................................................... ... 36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 38
Introduction ......................................................... ... 38
OBD-II Function for A/T System .......................... ... 38
One or Two Trip Detection Logic of OBD-II ......... ... 38
OBD-II Diagnostic Trouble Code (DTC) .............. ... 38
Malfunction Indicator Lamp (MIL) ........................ ... 41
TROUBLE DIAGNOSIS ......................................... ... 42
DTC Inspection Priority Chart ............................. ... 42
Fail-Safe .............................................................. ... 42
How To Perform Trouble Diagnosis For Quick and Accurate Repair ...................................................
... 44
A/T Electrical Parts Location ............................... ... 49
Circuit Diagram ....................................................... 50
Inspections Before Trouble Diagnosis ................. ... 51
Check Before Engine is Started ........................... ... 55
Check at Idle ........................................................... 55
Cruise Test - Part 1 .............................................. ... 56
Cruise Test - Part 2 .............................................. ... 58
Cruise Test - Part 3 .............................................. ... 59
Vehicle Speed When Shifting Gears ................... ... 60
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................. 60
Vehicle Speed When Performing and Releasing
Slip Lock-up ............................................................ 60
Symptom Chart ....................................................... 61
TCM Input/Output Signal Reference Values ........ ... 83
CONSULT-II Function (A/T) ................................. ... 84
DTC U1000 CAN COMMUNICATION LINE ........... ... 96
Description ........................................................... ... 96
On Board Diagnosis Logic ................................... ... 96
Possible Cause ....................................................... 96
DTC Confirmation Procedure .............................. ... 96
Wiring Diagram — AT — CAN ............................. ... 97
Diagnostic Procedure .......................................... ... 99
DTC P0615 START SIGNAL CIRCUIT .................. .100
Description ........................................................... .100
CONSULT-II Reference Value ............................. .100
On Board Diagnosis Logic ................................... .100
Possible Cause .................................................... .100
DTC Confirmation Procedure .............................. .100
Wiring Diagram — AT — STSIG ......................... .101
Diagnostic Procedure .......................................... .102
DTC P0700 TCM .................................................... .104
Description ........................................................... .104
On Board Diagnosis Logic ................................... .104
Possible Cause .................................................... .104
DTC Confirmation Procedure .............................. .104
Diagnostic Procedure .......................................... .104
DTC P0705 PARK/NEUTRAL POSITION SWITCH .105
Description ........................................................... .105
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CONSULT-II Reference Value .............................
.105
On Board Diagnosis Logic ................................... .105
Possible Cause .................................................... .105
DTC Confirmation Procedure .............................. .105
Wiring Diagram — AT — PNP/SW ...................... .106
Diagnostic Procedure .......................................... .107
DTC P0717 TURBINE REVOLUTION SENSOR ... .109
Description ........................................................... .109
CONSULT-II Reference Value ............................. .109
On Board Diagnosis Logic ................................... .109
Possible Cause .................................................... .109
DTC Confirmation Procedure .............................. .109
Diagnostic Procedure .......................................... .110
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) .............................................. . 111
Description ........................................................... ..111
CONSULT-II Reference Value ...............................111
On Board Diagnosis Logic ................................... ..111
Possible Cause ......................................................111
DTC Confirmation Procedure .............................. ..111
Wiring Diagram — AT — VSSA/T ........................ .113
Diagnostic Procedure .......................................... .114
DTC P0725 ENGINE SPEED SIGNAL .................. .116
Description ........................................................... .116
CONSULT-II Reference Value ............................. .116
On Board Diagnosis Logic ................................... .116
Possible Cause .................................................... .116
DTC Confirmation Procedure .............................. .116
Diagnostic Procedure .......................................... .116
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE ................................................ .118
Description ........................................................... .118
CONSULT-II Reference Value ............................. .118
On Board Diagnosis Logic ................................... .118
Possible Cause .................................................... .118
DTC Confirmation Procedure .............................. .118
Diagnostic Procedure .......................................... .119
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .120
Description ........................................................... .120
CONSULT-II Reference Value ............................. .120
On Board Diagnosis Logic ................................... .120
Possible Cause .................................................... .120
DTC Confirmation Procedure .............................. .120
Diagnostic Procedure .......................................... .121
DTC P0745 LINE PRESSURE SOLENOID VALVE .122
Description ........................................................... .122
CONSULT-II Reference Value ............................. .122
On Board Diagnosis Logic ................................... .122
Possible Cause .................................................... .122
DTC Confirmation Procedure .............................. .122
Diagnostic Procedure .......................................... .123
DTC P1705 THROTTLE POSITION SENSOR ...... .124
Description ........................................................... .124
CONSULT-II Reference Value ............................. .124
On Board Diagnosis Logic ................................... .124
Possible Cause .................................................... .124
DTC Confirmation Procedure .............................. .124
Diagnostic Procedure .......................................... .124
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT .................................................................
.127
Description ........................................................... .127
CONSULT-II Reference Value .............................. .127
On Board Diagnosis Logic ................................... .127
Possible Cause .................................................... .127
DTC Confirmation Procedure ............................... .127
Wiring Diagram — AT — FTS .............................. .128
Diagnostic Procedure ........................................... .129
Component Inspection ......................................... .130
DTC P1721 VEHICLE SPEED SENSOR MTR ...... .132
Description ........................................................... .132
CONSULT-II Reference Value .............................. .132
On Board Diagnosis Logic ................................... .132
Possible Cause .................................................... .132
DTC Confirmation Procedure ............................... .132
Diagnostic Procedure ........................................... .133
DTC P1730 A/T INTERLOCK ................................ .134
Description ........................................................... .134
On Board Diagnosis Logic ................................... .134
Possible Cause .................................................... .134
DTC Confirmation Procedure ............................... .134
Judgement of A/T Interlock .................................. .135
Diagnostic Procedure ........................................... .135
DTC P1731 A/T 1ST ENGINE BRAKING .............. .137
Description ........................................................... .137
CONSULT-II Reference Value .............................. .137
On Board Diagnosis Logic ................................... .137
Possible Cause .................................................... .137
DTC Confirmation Procedure ............................... .137
Diagnostic Procedure ........................................... .138
DTC P1752 INPUT CLUTCH SOLENOID VALVE . .139
Description ........................................................... .139
CONSULT-II Reference Value .............................. .139
On Board Diagnosis Logic ................................... .139
Possible Cause .................................................... .139
DTC Confirmation Procedure ............................... .139
Diagnostic Procedure ........................................... .140
DTC P1754 INPUT CLUTCH SOLENOID VALVE
FUNCTION ............................................................. .141
Description ........................................................... .141
CONSULT-II Reference Value .............................. .141
On Board Diagnosis Logic ................................... .141
Possible Cause .................................................... .141
DTC Confirmation Procedure ............................... .141
Diagnostic Procedure ........................................... .142
DTC P1757 FRONT BRAKE SOLENOID VALVE .. .143
Description ........................................................... .143
CONSULT-II Reference Value .............................. .143
On Board Diagnosis Logic ................................... .143
Possible Cause .................................................... .143
DTC Confirmation Procedure ............................... .143
Diagnostic Procedure ........................................... .144
DTC P1759 FRONT BRAKE SOLENOID VALVE
FUNCTION ............................................................. .145
Description ........................................................... .145
CONSULT-II Reference Value .............................. .145
On Board Diagnosis Logic ................................... .145
Possible Cause .................................................... .145
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DTC Confirmation Procedure ..............................
. 145
Diagnostic Procedure .......................................... . 146
DTC P1762 DIRECT CLUTCH SOLENOID VALVE . 147
Description .......................................................... . 147
CONSULT-II Reference Value ............................. . 147
On Board Diagnosis Logic .................................. . 147
Possible Cause ................................................... . 147
DTC Confirmation Procedure .............................. . 147
Diagnostic Procedure .......................................... . 148
DTC P1764 DIRECT CLUTCH SOLENOID VALVE
FUNCTION ............................................................. . 149
Description .......................................................... . 149
CONSULT-II Reference Value ............................. . 149
On Board Diagnosis Logic .................................. . 149
Possible Cause ................................................... . 149
DTC Confirmation Procedure .............................. . 149
Diagnostic Procedure .......................................... . 150
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE ................................................ . 151
Description .......................................................... . 151
CONSULT-II Reference Value ............................. . 151
On Board Diagnosis Logic .................................. . 151
Possible Cause ................................................... . 151
DTC Confirmation Procedure .............................. . 151
Diagnostic Procedure .......................................... . 152
DTC P1769 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE FUNCTION ............................ . 153
Description .......................................................... . 153
CONSULT-II Reference Value ............................. . 153
On Board Diagnosis Logic .................................. . 153
Possible Cause ................................................... . 153
DTC Confirmation Procedure .............................. . 153
Diagnostic Procedure .......................................... . 154
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE .................................................................... . 155
Description .......................................................... . 155
CONSULT-II Reference Value ............................. . 155
On Board Diagnosis Logic .................................. . 155
Possible Cause ................................................... . 155
DTC Confirmation Procedure .............................. . 155
Diagnostic Procedure .......................................... . 156
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION ................................................ . 157
Description .......................................................... . 157
CONSULT-II Reference Value ............................. . 157
On Board Diagnosis Logic .................................. . 157
Possible Cause ................................................... . 157
DTC Confirmation Procedure .............................. . 157
Diagnostic Procedure .......................................... . 158
DTC P1841 ATF PRESSURE SWITCH 1 .............. . 159
Description .......................................................... . 159
CONSULT-II Reference Value ............................. . 159
On Board Diagnosis Logic .................................. . 159
Possible Cause ................................................... . 159
DTC Confirmation Procedure .............................. . 159
Diagnostic Procedure .......................................... . 160
DTC P1843 ATF PRESSURE SWITCH 3 .............. . 161
Description .......................................................... . 161
CONSULT-II Reference Value ............................. . 161On Board Diagnosis Logic ...................................
.161
Possible Cause .................................................... .161
DTC Confirmation Procedure .............................. .161
Diagnostic Procedure .......................................... .162
DTC P1845 ATF PRESSURE SWITCH 5 .............. .163
Description ........................................................... .163
CONSULT-II Reference Value ............................. .163
On Board Diagnosis Logic ................................... .163
Possible Cause .................................................... .163
DTC Confirmation Procedure .............................. .163
Diagnostic Procedure .......................................... .164
DTC P1846 ATF PRESSURE SWITCH 6 .............. .165
Description ........................................................... .165
CONSULT-II Reference Value ............................. .165
On Board Diagnosis Logic ................................... .165
Possible Cause .................................................... .165
DTC Confirmation Procedure .............................. .165
Diagnostic Procedure .......................................... .166
MAIN POWER SUPPLY AND GROUND CIRCUIT .167
Wiring Diagram — AT — MAIN ........................... .167
Diagnostic Procedure .......................................... .168
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ........................... .171
CONSULT-II Reference Value ............................. .171
Diagnostic Procedure .......................................... .171
BRAKE SIGNAL CIRCUIT ..................................... .172
CONSULT-II Reference Value ............................. .172
Diagnostic Procedure .......................................... .172
TOW MODE SWITCH ............................................ .173
Description ........................................................... .173
Wiring Diagram — AT — TMSW ......................... .174
Diagnostic Procedure .......................................... .175
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... .176
Wiring Diagram — AT — NONDTC ..................... .176
A/T CHECK Indicator Lamp Does Not Come On . 179
Engine Cannot Be Started In “P” or “N” Position . .179
In “P” Position, Vehicle Moves When Pushed ..... .180
In “N” Position, Vehicle Moves ............................. .181
Large Shock (“N” to “D” Position) ........................ .182
Vehicle Does Not Creep Backward In “R” Position .186
Vehicle Does Not Creep Forward In “D” Position . 189
Vehicle Cannot Be Started From D
1 .................... .191
A/T Does Not Shift: D
1 → D2 ............................... .194
A/T Does Not Shift: D
2 → D3 ............................... .196
A/T Does Not Shift: D
3 → D4 ............................... .198
A/T Does Not Shift: D
4 → D5 ............................... .201
A/T Does Not Perform Lock-up ........................... .203
A/T Does Not Hold Lock-up Condition ................. .205
Lock-up Is Not Released ..................................... .207
Engine Speed Does Not Return to Idle ............... .208
A/T Does Not Shift: 5th gear → 4th gear ............. .209
A/T Does Not Shift: 4th gear → 3rd gear ............. .212
A/T Does Not Shift: 3rd gear → 2nd gear ............ .213
A/T Does Not Shift: 2nd gear → 1st gear .............215
Vehicle Does Not Decelerate By Engine Brake ... .218
A/T SHIFT LOCK SYSTEM ................................... .221
Description ........................................................... .221
Shift Lock System Electrical Parts Location ........ .221
Wiring Diagram — A/T — SHIFT ......................... .222
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Shift Lock Control Unit Reference Values ............
.223
Component Inspection ......................................... .224
SHIFT CONTROL SYSTEM ................................... .226
Control Device Removal and Installation ............. .226
Adjustment of A/T Position .................................. .227
Checking of A/T Position ..................................... .227
ON-VEHICLE SERVICE ......................................... .228
Oil Pan ................................................................. .228
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .230
Rear Oil Seal ....................................................... .240
AIR BREATHER HOSE .......................................... .241
Removal and Installation ..................................... .241
TRANSMISSION ASSEMBLY ............................... .243
Removal and Installation (2WD) .......................... .243
Removal and Installation (4WD) .......................... .246
OVERHAUL ............................................................ .250
Components ........................................................ .250
Oil Channel .......................................................... .258
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .260
DISASSEMBLY ...................................................... .264
Disassembly ........................................................ .264
REPAIR FOR COMPONENT PARTS ..................... .282
Oil Pump .............................................................. .282Front Sun Gear, 3rd One-Way Clutch ..................
.284
Front Carrier, Input Clutch, Rear Internal Gear .... .286
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .291
High and Low Reverse Clutch ............................. .296
Direct Clutch ........................................................ .298
ASSEMBLY ............................................................ .300
Assembly (1) ........................................................ .300
Adjustment ........................................................... .313
Assembly (2) ........................................................ .316
SERVICE DATA AND SPECIFICATIONS (SDS) ... .323
General Specifications ......................................... .323
Vehicle Speed When Shifting Gears .................... .323
Vehicle Speed When Performing and Releasing
Complete Lock-up ................................................ .324
Vehicle Speed When Performing and Releasing
Slip Lock-up ......................................................... .324
Stall Speed ........................................................... .324
Line Pressure ....................................................... .324
A/T Fluid Temperature Sensor ............................. .324
Turbine Revolution Sensor ................................... .324
Vehicle Speed Sensor A/T (Revolution Sensor) .. .324
Reverse brake ...................................................... .325
Total End Play ...................................................... .325
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INDEX FOR DTCAT-5
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Revision: November 2009 2006 QX56
INDEX FOR DTCPFP:00024
Alphabetical Index ECS00CDH
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
AT- 9 6 , "
DTC U1000 CAN COMMUNICATION LINE" .
*1: These numbers are prescribed by SAE J2012.
*2: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.Items
(CONSULT- II screen terms) DTC
Reference page
OBD- II Except OBD- II
CONSULT- II GST (*1) CONSULT- II only “ A/T”
A/T 1ST E/BRAKING —P1731AT- 1 3 7
ATF PRES SW 1/CIRC —P1841AT- 1 5 9
ATF PRES SW 3/CIRC —P1843AT- 1 6 1
ATF PRES SW 5/CIRC —P1845AT- 1 6 3
ATF PRES SW 6/CIRC —P1846AT- 1 6 5
A/T INTERLOCK P1730P1730AT- 1 3 4
A/T TCC S/V FNCTN P0744 P0744 AT- 1 2 0
ATF TEMP SEN/CIRC P0710P1710AT- 1 2 7
CAN COMM CIRCUIT U1000U1000AT- 9 6
D/C SOLENOID/CIRC P1762P1762AT- 1 4 7
D/C SOLENOID FNCTN P1764 (*2 )P1764 AT- 1 4 9
ENGINE SPEED SIG —P0725AT- 11 6
FR/B SOLENOID/CIRC P1757P1757AT- 1 4 3
FR/B SOLENOID FNCT P1759 P1759 AT- 1 4 5
HLR/C SOL/CIRC P1767P1767AT- 1 5 1
HLR/C SOL FNCTN P1769 (*2 ) P1769 AT- 1 5 3
I/C SOLENOID/CIRC P1752P1752AT- 1 3 9
I/C SOLENOID FNCTN P1754 (*2 ) P1754 AT- 1 4 1
L/PRESS SOL/CIRC P0745P0745AT- 1 2 2
LC/B SOLENOID/CIRC P1772P1772AT- 1 5 5
LC/B SOLENOID FNCT P1774 P1774 AT- 1 5 7
PNP SW/CIRC P0705P0705AT- 1 0 5
STARTER RELAY/CIRC —P0615AT- 1 0 0
TCC SOLENOID/CIRC P0740P0740AT- 11 8
TCM P0700P0700AT- 1 0 4
TP SEN/CIRC A/T —P1705AT- 1 2 4
TURBINE REV S/CIRC P0717P0717AT- 1 0 9
VEH SPD SE/CIR·MTR —P1721AT- 1 3 2
VEH SPD SEN/CIR AT P0720P0720AT- 111