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TF-152
TRANSFER ASSEMBLY
Revision: November 20092006 QX56
21. Remove the sun gear assembly and planetary carrier assembly
from the front case using Tool.
22. Remove the snap ring and internal gear using suitable tool.
23. Remove the front oil seal using suitable tool. CAUTION:
Do not damage front case.
24. Remove the snap ring from the front case.
25. Remove the input front bearing from the front case using Tool. Tool number : ST35300000 ( — )
SDIA2145E
SMT004D
SDIA2170E
SDIA2171E
Tool number : ST33200000 (J-26082)
SDIA2178E
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TRANSFER ASSEMBLYTF-153
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Revision: November 2009 2006 QX56
26. Remove the snap ring from the planetary carrier assembly using
suitable tool.
27. Remove the sun gear assembly from the planetary carrier assembly.
28. Remove the snap ring from the sun gear assembly using suit- able tool.
29. Remove the carrier bearing from the sun gear using Tools.
30. Remove the needle bearing from the sun gear using Tool.
SDIA2146E
SDIA2147E
SDIA2148E
Tool number A: ST35300000 ( — ) B: ST30031000 ( — )
SDIA2149E
Tool number : ST33710000 ( — )
SDIA2354E
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TF-154
TRANSFER ASSEMBLY
Revision: November 20092006 QX56
31. Remove the metal bushing from the sun gear using Tools.
Center Case
1. Remove the rear case assembly. Refer to TF-148, "Rear Case" .
2. Remove the front case assembly. Refer to TF-149, "
Front Case" .
3. Hold the front drive shaft with one hand and tap to remove the front drive shaft with the drive chain.
CAUTION:
Do not tap drive chain.
4. Remove the front drive shaft front bearing using Tools.
5. Remove the front drive shaft rear bearing using Tools. Tool number A: ST33710000 ( — )
B: ST35325000 ( — )
C: KV381054S0 (J-34286)
SDIA2168E
SMT900C
Tool number A: ST33052000 ( — )B: ST30031000 ( — )
SDIA2106E
Tool number A: ST33052000 ( — )B: ST30031000 ( — )
SDIA2107E
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TRANSFER ASSEMBLYTF-155
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Revision: November 2009 2006 QX56
6. Remove the neutral-4LO and ATP switches.
7. Remove the bolts and main oil pump cover.
8. Remove the outer gear, inner gear and main oil pump housing
from the center case.
9. Remove the seal ring from the main oil pump cover.
10. Remove the stem bleeder from the bleed hole.
SDIA2096E
SDIA2130E
SDIA2131E
SDIA2783E
SDIA2780E
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TF-156
TRANSFER ASSEMBLY
Revision: November 20092006 QX56
11. Remove the snap ring and washer holder from the mainshaft.
12. Remove the C-rings from the mainshaft using suitable tool.
13. Set the center case on the press stand. Remove the mainshaft
from the center case.
14. Remove the snap ring from the mainshaft using suitable tool.
15. Remove the thrust needle bearing from the press flange.
SDIA2104E
SDIA2105E
SDIA2108E
SDIA2110E
SDIA2109E
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TRANSFER ASSEMBLYTF-157
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Revision: November 2009 2006 QX56
16. Press the press flange until the snap ring is out of place using
To o l s .
17. Remove the snap ring from the mainshaft using suitable tool.
18. Remove the press flange from the mainshaft.
19. Remove the return spring assembly from the clutch hub.
20. Remove each plate from the clutch drum. Tool number A: ST22452000 (J-34335)
B: ST30911000 ( — )
C: KV31103300 ( — )
S D I A 2 111 E
SDIA2112E
SMT910C
SMT911C
SMT912C
Page 3263 of 3383
TF-158
TRANSFER ASSEMBLY
Revision: November 20092006 QX56
21. Remove the snap ring from the mainshaft.
22. Remove the mainshaft from the clutch drum and clutch hub
using suitable tool.
23. Remove the needle bearing and spacer from the mainshaft.
24. Remove the snap ring from the clutch hub using suitable tool.
25. Remove the oil pressure check plug from the oil pressure check port.
26. Apply air gradually from the oil pressure check port, and remove the clutch piston assembly from the center case.
SDIA2113E
SMT914C
WDIA0101E
SDIA3188E
SDIA2116E
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TRANSFER ASSEMBLYTF-159
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Revision: November 2009 2006 QX56
27. Remove the thrust needle bearing race from the clutch piston by
hooking a edge into 3 notches of the thrust needle bearing race
using suitable tool.
CAUTION:
Do not damage clutch piston or thrust needle bearing race.
28. Remove the two D-rings from the clutch piston.
29. Remove the mainshaft rear bearing from the center case using To o l .
30. Remove the two bolts and oil strainer.
31. Remove the two O-rings from the oil strainer.
SDIA2118E
SDIA2781E
Tool number : KV38100300 (J-25523)
SDIA2129E
SDIA2119E
SDIA2782E