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TF-64
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
2. CHECK 4WD SHIFT SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector.
3. Check voltage between 4WD shift switch harness connector ter- minal 1 and ground.
4. Turn ignition switch “ ON”. (Do not start engine.)
5. Check voltage between 4WD shift switch harness connector ter- minal 1 and ground.
OK or NG
OK >> GO TO 3.
NG >> Go to TF-54, "
Power Supply Circuit For Transfer Control
Unit" .
3. CHECK HARNESS BETWEEN 4WD SHIFT SWITCH AND TRANSFER CONTROL UNIT
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the 4WD shift switch harness connector.
3. Check continuity between the following terminals.
–Transfer control unit harness connector E142 terminal 9 and
4WD shift switch harness connector M141 terminal 2.
–Transfer control unit harness connector E142 terminal 18 and
4WD shift switch harness connector M141 terminal 5.
–Transfer control unit harness connector E142 terminal 23 and
4WD shift switch harness connector M141 terminal 6.
–Transfer control unit harness connector E142 terminal 24 and
4WD shift switch harness connector M141 terminal 3.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 3.
Power supply circuit for transfer control unit. Refer to PG-4, "POWER SUPPLY ROUTING CIR-
CUIT" .
Connector Terminal Voltage (Approx.)
M141 1 - Ground 0V
SDIA2383E
ConnectorTerminal Voltage (Approx.)
M141 1 - Ground Battery voltage
PDIA0210E
Continuity should exist.SDIA2699E
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TROUBLE DIAGNOSIS FOR SYSTEMTF-65
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Revision: November 2009 2006 QX56
4. CHECK 4WD SHIFT SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector.
3. Operate 4WD shift switch and check continuity between 4WD shift switch terminals.
OK or NG
OK >> GO TO 5.
NG >> Replace 4WD shift switch.
5. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-54, "
TRANSFER CONTROL UNIT TERMINALS
AND REFERENCE VALUE" .
OK or NG
OK >> GO TO 6.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
6. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-132, "
Removal and Installation" .
Connector TerminalConditionContinuity
M141 1 - 2
4WD shift switch: 2WD
Yes
4WD shift switch: AUTO, 4H and
4LO No
1 - 3 4WD shift switch: AUTO
Yes
4WD shift switch: 2WD, 4H and
4LO No
1 - 4 4WD shift switch: 2WD
No
4WD shift switch: AUTO, 4H and
4LO Ye s
1 - 5 4WD shift switch: 4H
Yes
4WD shift switch: 2WD, AUTO,
and 4LO No
1 - 6 4WD shift switch: 4LO
Yes
4WD shift switch: 2WD, AUTO
and 4H No
WDIA0205E
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TF-66
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
COMPONENT INSPECTION
1. Turn ignition switch “OFF ”. (Stay for at least 5 second.)
2. Disconnect 4WD shift switch harness connector.
3. Operate 4WD shift switch and check continuity between 4WD shift switch terminals.
4. If NG, replace the 4WD shift switch.
Wait Detection SwitchEDS002IA
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals. Connector Terminal
ConditionContinuity
M141 1 - 2
4WD shift switch: 2WD
Yes
4WD shift switch: AUTO, 4H and
4LO No
1 - 3 4WD shift switch: AUTO
Yes
4WD shift switch: 2WD, 4H and
4LO No
1 - 4 4WD shift switch: 2WD
No
4WD shift switch: AUTO, 4H and
4LO Ye s
1 - 5 4WD shift switch: 4H
Yes
4WD shift switch: 2WD, AUTO,
and 4LO No
1 - 6 4WD shift switch: 4LO
Yes
4WD shift switch: 2WD, AUTO
and 4H No
WDIA0205E
Monitored item
Content ConditionDisplay value
WAIT DETCT SW [ON/
OFF] Condition of wait detection
switch
Vehicle stopped
Engine running
A/T selector lever
“N ”
position
Brake pedal depressed 4WD shift switch: 2WD,
AUTO or 4H
OFF
4WD shift switch: 4H to
4LO (While actuator
motor is operating.) OFF
→ ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.) ON →
OFF
4WD shift switch: 4LO ON
Te r m i n a lWire
color Item
ConditionData (Approx.)
43 G/Y Wait detection switch
Vehicle stopped
Engine running
A/T selector
lever “N ” position
Brake pedal
depressed 4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)
Battery volt-
age
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.) 0V
→ Battery
voltage
4WD shift switch: 4LO 0V
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TROUBLE DIAGNOSIS FOR SYSTEMTF-67
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK WAIT DETECTION SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “WAIT DETCT SW”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND WAIT DETECTION SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the wait detection switch harness connector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 43 and wait detection switch harness connec-
tor F59 terminal 10.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever “N” position
Brake pedal depressed 4WD shift switch: 2WD, AUTO
or 4H
OFF
4WD shift switch: 4H to 4LO
(While actuator motor is operat-
ing.) OFF
→ ON
4WD shift switch: 4LO to 4H
(While actuator motor is operat-
ing.) ON →
OFF
4WD shift switch: 4LO ON
PDIA0221E
Connector Terminal ConditionVoltage
(Approx.)
E143 43 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch:
2WD, AUTO or 4H
Battery
voltage
4WD shift switch: 4H
to 4LO (While actua-
tor motor is operating.) Battery
voltage
→
0V
4WD shift switch: 4LO
to 4H (While actuator
motor is operating.) 0V
→
Battery
voltage
4WD shift switch: 4LO 0VSDIA2701E
Continuity should exist.
SDIA2702E
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TF-68
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
3. CHECK GROUND CIRCUIT
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect wait detection switch harness connector.
3. Check continuity between wait detection switch harness con- nector F59 terminal 11 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK WAIT DETECTION SWITCH
1. Turn ignition switch “ OFF”. (Stay for at least 5 seconds.)
2. Disconnect wait detection switch harness connector.
3. Remove wait detection switch. Refer to TF-22, "
Location of Electrical Parts" .
4. Push and release wait detection switch and check continuity between wait detection switch terminals 10 and 11.
OK or NG
OK >> GO TO 5.
NG >> Replace wait detection switch. Refer to TF-22, "
Loca-
tion of Electrical Parts" .
5. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-54, "
TRANSFER CONTROL UNIT TERMINALS
AND REFERENCE VALUE" .
OK or NG
OK >> GO TO 6.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
6. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-132, "
Removal and Installation" .
Continuity should exist.
SDIA2703E
Terminal
Condition Continuity
10 - 11 Push wait detection switch
Yes
Release wait detection switch No
SDIA2704E
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TROUBLE DIAGNOSIS FOR SYSTEMTF-69
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Revision: November 2009 2006 QX56
COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect wait detection switch harness connector.
3. Remove wait detection switch. Refer to TF-22, "
Location of Electrical Parts" .
4. Push and release wait detection switch and check continuity between wait detection switch terminals 10 and 11.
5. If NG, replace the wait detection switch. Refer to TF-22, "
Loca-
tion of Electrical Parts" .
PNP Switch Signal (TCM)EDS002IB
DIAGNOSTIC PROCEDURE
1. CHECK DTC WITH TCM
Perform self-diagnosis with TCM. Refer to TF-50, "
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Values" .
OK or NG
OK >> GO TO 3.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
3. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Perform self-diagnosis with TCM again. Refer to TF-50, "
SELF-DIAGNOSTIC PROCEDURE
(WITH CONSULT-II)" .
TerminalCondition Continuity
10 - 11 Push wait detection switch
Yes
Release wait detection switch No
SDIA2704E
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TF-70
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: November 20092006 QX56
Actuator MotorEDS003B2
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item
Content ConditionDisplay value
SHIFT ACT1 [ON/OFF] Output condition to
actuator motor (High)
Vehicle stopped
Engine running
A/T selector lever “
N”
position
Brake pedal depressed 4WD shift switch: 4H to
4LO (
“Wait ” function is
operating.) ON
Except the above OFF
SHIFT AC MON1 [ON/OFF] Check signal for trans-
fer control unit signal
output
Vehicle stopped
Engine running
A/T selector lever “
N”
position
Brake pedal depressed 4WD shift switch: 4H to
4LO (
“Wait ” function is
operating.) ON
Except the above OFF
SHIFT ACT2 [ON/OFF] Output condition to
actuator motor (Low)
Vehicle stopped
Engine running
A/T selector lever “
N”
position
Brake pedal depressed 4WD shift switch: 4LO to
4H (
“Wait ” function is
operating.) ON
Except the above OFF
SHIFT AC MON2 [ON/OFF] Check signal for trans-
fer control unit signal
output
Vehicle stopped
Engine running
A/T selector lever “
N”
position
Brake pedal depressed 4WD shift switch: 4LO to
4H (
“Wait ” function is
operating.) ON
Except the above OFF
Te r m i n a lWire
color Item
ConditionData (Approx.)
4 Y/L Transfer shift high relay
Vehicle stopped
Engine running
A/T selector
lever “N ” position
Brake pedal
depressed 4WD shift switch: 4H to 4LO (
“Wait ” func-
tion is operating.) Battery voltage
Except the above 0V
13 G/B Transfer shift low relay
Vehicle stopped
Engine running
A/T selector
lever “N ” position
Brake pedal
depressed 4WD shift switch: 4LO to 4H (
“Wait ” func-
tion is operating.) Battery voltage
Except the above 0V
33 R/L Transfer shift high relay moni-
tor
Vehicle stopped
Engine running
A/T selector
lever
“N ” position
Brake pedal
depressed 4WD shift switch: 4H to 4LO (
“Wait ” func-
tion is operating.) Battery voltage
Except the above 0V
42 P/G Transfer shift low relay moni-
tor
Vehicle stopped
Engine running
A/T selector
lever
“N ” position
Brake pedal
depressed 4WD shift switch: 4LO to 4H (
“Wait ” func-
tion is operating.) Battery voltage
Except the above 0V
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TROUBLE DIAGNOSIS FOR SYSTEMTF-71
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Revision: November 2009 2006 QX56
DIAGNOSTIC PROCEDURE
1. CHECK ACTUATOR MOTOR SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR ” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Read out the value of “SHIFT ACT1”, “SHIFT AC MON1 ”,
“SHIFT ACT2 ” and “SHIFT AC MON2 ”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminal and ground.
Monitored
item Condition Display
value
SHIFT ACT1
Vehicle stopped
Engine running
A/T selector lever “N ” posi-
tion
Brake pedal depressed 4WD shift switch: 4H
to 4LO (
“Wait ” func-
tion is operating.) ON
Except the above OFF
SHIFT AC
MON1
Vehicle stopped
Engine running
A/T selector lever “N ” posi-
tion
Brake pedal depressed 4WD shift switch: 4H
to 4LO (
“Wait ” func-
tion is operating.) ON
Except the above OFF
SHIFT ACT2
Vehicle stopped
Engine running
A/T selector lever “N ” posi-
tion
Brake pedal depressed 4WD shift switch:
4LO to 4H (
“Wait ”
function is operat-
ing.) ON
Except the above OFF
SHIFT AC
MON2
Vehicle stopped
Engine running
A/T selector lever “N ” posi-
tion
Brake pedal depressed 4WD shift switch:
4LO to 4H (
“Wait ”
function is operat-
ing.) ON
Except the above OFF
Connector Terminal ConditionVoltage
(Approx.)
E142 4 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch: 4H
to 4LO (
“Wait ” function
is operating.) Battery
voltage
Except the above 0V
13 -
Ground
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch: 4LO
to 4H (
“Wait ” function
is operating.) Battery
voltage
Except the above 0V
PDIA0223E
SDIA2705E