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AT-302
ASSEMBLY
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10. Install servo assembly in transmission case.
11. Install snap ring to transmission case using suitable tool.
12. Install new D-rings in reverse brake piston.
CAUTION:
Do not reuse D-rings.
Apply ATF to D-rings.
13. Install reverse brake piston in transmission case.
14. Install needle bearing to drum support edge surface. CAUTION:
Apply petroleum jelly to needle bearing.
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15. Install new seal rings to drum support.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Install snap ring in transmission case while compressing return spring using Tool.
CAUTION:
Securely assemble them so that snap ring tension is
slightly weak.
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Tool number : KV31102400 (J-34285 and J-34285-87)
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AT-304
ASSEMBLY
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18. Install reverse brake drive plates, driven plates and dish plate in
transmission case.
CAUTION:
Take care with the order and direction of plates.
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
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22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate.
23. Install needle bearing to transmission case. CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 6 0 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case. Tighten revolution sensor bolt to the specified torque. Refer to AT- 2 5 0 , "
Compo-
nents" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Be careful not to damage harness with the edge of case.
Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
Do not place in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension (2WD models) using Tool or adapter case (4WD models) using
suitable tool.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.Specified clearance “A” : Standard: 0.7 - 1.1mm
(0.028 - 0.043 in)
Retaining plate : Refer to AT- 3 2 5 , "
Reverse
brake" .
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Tool number : ST33400001 (J-26082)
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AT-306
ASSEMBLY
Revision: November 20092006 QX56
26. Install return spring (1) to parking pawl (2).
27. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (4WD models).
28. Install parking actuator support to rear extension (2WD models) or adapter case (4WD models).
29. Install needle bearing to rear extension (2WD models) or adapter case (4WD models).
CAUTION:
Apply petroleum jelly to needle bearing.
30. Install new seal rings to output shaft. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
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31. Install parking gear to output shaft.
32. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race in output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
a. 2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent) to rear extension assembly as shown. Refer to GI-
46, "RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS" .
CAUTION:
Completely remove all moisture, oil and old sealant from
the transmission case and rear extension assembly mating
surfaces.
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AT-308
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ii. Install rear extension assembly to transmission case.
iii. Install brackets (1).
iv. Tighten rear extension assembly bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolts (2).
b. 4WD models
i. Install new gasket to transmission case. CAUTION:
Do not reuse gasket.
Completely remove all moisture, oil and old gasket from
the transmission case and adapter case assembly mating
surfaces.
ii. Install adapter case assembly to transmission case.
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Rear extension assembly bolts : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolts : 61 N·m (6.2 kg-m, 45 ft-lb)
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iii. Install brackets (1).
iv. Tighten adapter case assembly bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolts (2).
35. Install needle bearing in drum support edge surface. CAUTION:
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake.
37. Install high and low reverse clutch assembly in direct clutch assembly.Adapter case assembly bolts : 52 N·m (5.3 kg-m,
38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m,
45 ft-lb)
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