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AT-270
DISASSEMBLY
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27. Push A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
28. Remove oil pan and oil pan gasket. Refer to AT- 2 2 8 , "
Removal" .
29. Disconnect A/T fluid temperature sensor 2 connector. CAUTION:
Be careful not to damage connector.
30. Straighten terminal clip to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
31. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector.
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32. Straighten terminal clips to free revolution sensor harness.
33. Remove bolts A, B and C from control valve with TCM.
34. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with transmission assembly ter-
minal connector and the manual valve notch and manual
plate height. Remove it vertically.
35. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
36. Remove bracket from A/T fluid temperature sensor 2.
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-272
DISASSEMBLY
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37. Remove O-ring from A/T assembly harness connector.
38. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors.
39. Remove A/T assembly harness connector from control valve with TCM using suitable tool.
40. Disconnect TCM connector and park/neutral position switch connector.
CAUTION:
Be careful not to damage connectors.
41. Remove rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
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a.2WD models
Self-sealing bolts (2)
i. Remove bolts for rear extension assembly and transmission case.
ii. Remove brackets (1).
iii. Tap rear extension assembly using suitable tool.
iv. Remove rear extension assembly with needle bearing from transmission case.
b. 4WD models
Self-sealing bolts (2)
i. Remove bolts for adapter case assembly and transmission case.
ii. Remove brackets (1).
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iii. Tap adapter case assembly using suitable tool.
iv. Remove adapter case assembly with needle bearing from trans-
mission case.
v. Remove gasket from transmission case.
42. Remove bearing race from output shaft.
43. Remove output shaft from transmission case by rotating left/ right.
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44. Remove parking gear from output shaft.
45. Remove seal rings from output shaft.
46. Remove needle bearing from transmission case.
47. Remove revolution sensor from transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Be careful not to damage harness with the edge of case.
Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
Do not place in an area affected by magnetism.
48. Remove reverse brake snap ring using 2 flat-bladed screwdriv- ers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
49. Remove reverse brake retaining plate from transmission case.
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AT-276
DISASSEMBLY
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50. Remove N-spring from transmission case.
51. Remove reverse brake drive plates, driven plates and dish plate
from transmission case.
52. Remove snap ring from transmission case while compressing return spring, using Tool.
53. Remove spring retainer and return spring from transmission case.
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Tool number : KV31102400 (J-34285 and J- 34285-87)
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DISASSEMBLYAT-277
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54. Remove seal rings from drum support.
55. Remove needle bearing from drum support edge surface.
56. Remove reverse brake piston from transmission case with com-
pressed air. Refer to AT- 2 5 8 , "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
57. Remove D-rings from reverse brake piston.
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