Page 385 of 4462
DISASSEMBLY AT-301
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
33. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector.
34. Straighten terminal clip to free revolution sensor harness.
35. Remove bolts A, B and C from control valve with TCM.
36. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
37. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
SCIA7524E
SCIA7526E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
SCIA5260E
SCIA5301E
Page 386 of 4462
AT-302
DISASSEMBLY
Revision: 2006 December 2006 FX35/FX45
38. Remove bracket from A/T fluid temperature sensor 2.
39. Remove O-ring from A/T assembly harness connector.
40. Disconnect TCM connectors. CAUTION:
Be careful not to damage connectors.
41. Remove A/T assembly harness connector from control valve with TCM using a flat-bladed screwdriver.
42. Disconnect TCM connector and park/neutral position switch connector.
CAUTION:
Be careful not to damage connectors.
SCIA5264E
SCIA5155E
SCIA5447E
SCIA5448E
SCIA5449E
Page 387 of 4462
DISASSEMBLY AT-303
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
43. Remove rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
a. 2WD models
i. Remove tightening bolts for rear extension assembly and trans- mission case.
ii. Tap rear extension assembly with soft hammer.
iii. Remove rear extension assembly from transmission case. (With needle bearing.)
SCIA6941E
SCIA5028E
SCIA5029E
Page 388 of 4462
AT-304
DISASSEMBLY
Revision: 2006 December 2006 FX35/FX45
b. AW D m o d e l s
i. Remove tightening bolts (1) for adapter case assembly and transmission case. [With bracket (2) .]
: Bolt (10)
Self-sealing bolts (3)
ii. Tap adapter case assembly with soft hammer.
iii. Remove adapter case assembly from transmission case. (With needle bearing)
iv. Remove gasket from transmission case.
SCIA7210E
SCIA5201E
SCIA5186E
SCIA5231E
Page 389 of 4462
DISASSEMBLY AT-305
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
44. Remove bearing race from output shaft.
45. Remove output shaft from transmission case by rotating left/ right.
46. Remove parking gear from output shaft.
47. Remove seal rings from output shaft.
48. Remove needle bearing from transmission case.
SCIA5245E
SCIA5030E
SCIA5247E
SCIA5209E
SCIA5031E
Page 390 of 4462

AT-306
DISASSEMBLY
Revision: 2006 December 2006 FX35/FX45
49. Remove revolution sensor from transmission case. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
50. Remove reverse brake snap ring (fixing plate) using 2 flat- bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
51. Remove reverse brake retaining plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
52. Remove N-spring from transmission case.
53. Remove reverse brake drive plates, driven plates and dish plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
54. Remove snap ring (fixing spring retainer) using a flat-bladed screwdriver.
SCIA2320E
SCIA5032E
SCIA5214E
SCIA2322E
SCIA2323E
Page 391 of 4462
DISASSEMBLY AT-307
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
55. Remove spring retainer and return spring from transmission case.
56. Remove seal rings from drum support.
57. Remove needle bearing from drum support edge surface.
58. Remove reverse brake piston from transmission case with com- pressed air. Refer to AT- 2 8 8 , "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
SCIA2324E
SCIA3333E
SCIA2796E
SCIA5047E
Page 392 of 4462
AT-308
DISASSEMBLY
Revision: 2006 December 2006 FX35/FX45
59. Remove D-rings from reverse brake piston.
60. Use a pin punch [4mm (0.16 in) dia. commercial service tool] to knock out retaining pin.
61. Remove manual shaft retaining pin with pair of nippers.
62. Remove manual plate (with parking rod) from manual shaft.
63. Remove parking rod from manual plate.
SCIA5340E
SCIA2328E
SCIA2329E
SCIA5715E
SCIA5220E