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SERVICE DATA AND SPECIFICATIONS (SDS) MA-41
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Revision: 2006 December 2006 FX35/FX45
ENGINE OIL CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VQ35DE)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VK45DE)
WHEEL BALANCE
Drain and refill With oil filter change 5.8 (6-1/8, 5-1/8)
Without oil filter change 5.2 (5-1/2, 4-5/8)
Dry engine (Overhaul) 7.0 (7-3/8, 6-1/8)
Make NGK
Type Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Spark plug gap Nominal: 1.1mm (0.043 in)
Make NGK
Ty p e Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Spark plug gap Nominal: 1.1mm (0.043 in)
Maximum allowable unbalance Dynamic (At rim flange) Less than 5.0 g (0.18 oz) (one side)
Static (At rim flange) Less than 20 g (0.71 oz)
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MA-42
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
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PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION PB
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PB
Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE SYSTEM
PREPARATION ...................................................... ..... 2
Commercial Service Tools ................................... ..... 2
PARKING BRAKE SYSTEM ................................. ..... 3
On-Vehicle Inspection ......................................... ..... 3
PEDAL STROKE .............................................. ..... 3
INSPECT COMPONENTS ............................... ..... 3
ADJUSTMENT ................................................. ..... 3
PARKING BRAKE CONTROL .............................. ..... 4
Components ........................................................ ..... 4
Removal and Installation ..................................... ..... 4
REMOVAL ........................................................ ..... 4
INSTALLATION ................................................ ..... 5 PARKING BRAKE SHOE ......................................
..... 6
Components ........................................................ ..... 6
Removal and Installation ..................................... ..... 6
REMOVAL ........................................................ ..... 6
INSPECTION AFTER REMOVAL .................... ..... 7
INSTALLATION ................................................ ..... 8
SERVICE DATA AND SPECIFICATIONS (SDS) ... ..... 9
Parking Drum Brake ............................................ ..... 9
Parking Brake Control ......................................... ..... 9
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PB-2
PREPARATION
Revision: 2006 December 2006 FX35/FX45
PREPARATIONPFP:00002
Commercial Service ToolsNFS000OF
Tool name Description
Power tool Removing caliper assembly, tires
PBIC0190E
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PARKING BRAKE SYSTEM PB-3
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PB
Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle InspectionNFS000MP
PEDAL STROKE
When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the parking
brake pedal stroke is within the specified number of notches. (Check it by listening and counting the
ratchet clicks.)
Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS
Make sure the components are installed properly (check for looseness, backlash, etc.).
Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
Check cable for wear and damage, and replace if necessary.
Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, return pedal.
2. Remove tires from vehicle with power tool.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat- bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg, 11 0 l b ) .
b. Depress pedal until a deep socket wrench can be inserted. Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake. Pedal stroke : 4
− 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E
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PB-4
PARKING BRAKE CONTROL
Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE CONTROLPFP:36010
ComponentsNFS000MQ
Removal and InstallationNFS000MR
REMOVAL
1. Remove front kicking plate (driver side). Refer to EI-39, "KICKING PLATE" .
2. Remove front body side welt (driver side). Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove dash side finisher (driver side). Refer to EI-38, "
DASH SIDE FINISHER" .
4. Remove instrument lower panel (driver side). Refer to IP-13, "
(K) Instrument Driver Lower Panel" .
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center tube and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-4, "
Removal and Installation" .
9. Remove propeller shaft. Refer to PR-9, "
Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-27, "
Removal and Installation of Brake Caliper
Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-6, "
PARKING BRAKE
SHOE" .
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E
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PARKING BRAKE CONTROL PB-5
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PB
Revision: 2006 December 2006 FX35/FX45
12. Remove right and left rear cables installation nuts, bolts, and remove right and left rear cable assembly from the vehicle.
INSTALLATION
1. Install in the reverse order of removal. Tighten the mounting bolts and nuts to the specified torque. Referto PB-4, "
Components" .
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-3, "
ADJUSTMENT" .
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PB-6
PARKING BRAKE SHOE
Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE SHOEPFP:44060
ComponentsNFS000MS
Removal and InstallationNFS000MT
REMOVAL
WARNING:
Clean brakes with a vacuum dust collector to minimize the hazard of air borne particles or other mate-
rials.
CAUTION:
Remove wheel, and remove disc rotor with parking brake pedal completely released. Refer to BR-
27, "Removal and Installation of Brake Caliper Assembly" .
When removing disc rotor, mark both disc rotor and wheel hub for alignment.
1. Remove rear tires from vehicle with a power tool.
2. Remove disc rotor with the parking brake pedal in the completely released position.
3. Remove disc rotor. If disc rotor cannot be removed, remove as follows:
a. Secure the disc rotor in place with wheel nuts and remove adjuster hole plug.
1. Back plate 2. Anchor block 3. Toggle lever
4. Shoe 5. Adjuster 6. Return spring
7. Anti-rattle spring 8. Retainer 9. Anti-rattle pin
SFIA1167E