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DIAGNOSIS SENSOR UNIT SRS-49
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SRS
Revision: 2006 December 2006 FX35/FX45
DIAGNOSIS SENSOR UNITPFP:28556
Removal and InstallationNHS0007S
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Disconnect each harness connector for the air bag module and seat belt pre-tensioner.
2. Remove center console. Refer to IP-11, "
Removal and Installation" .
3. Disconnect diagnosis sensor unit connector.
4. Remove special bolts (T50) from the diagnosis sensor unit.
CAUTION:
Do not use old bolts. Replace with new ones.
Check diagnosis sensor unit bracket to ensure it is free of
deformities, dents, cracks or rust. If it shows any visible
things of damage, replace with new one.
Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check the diagnosis sensor unit for proper installation.
After replacement of diagnosis sensor unit, perform self-diagnosis to make sure that no malfunc-
tion is detected. Refer to SRS-19, "
SRS Operation Check" .
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped.
PHIA0315E
Specification ECU DISCRIMINATED No.
Models with driver and passenger air bags, seat belt pre-tensioner, side air bags and curtain air bags FB04
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SRS-50
COLLISION DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
COLLISION DIAGNOSISPFP:00015
For Frontal CollisionNHS0007T
To repair the SRS, perform the following steps.
When SRS (except the front side air bag and side curtain air bag modules) is activated in a collision:
1. Replace the diagnosis sensor unit.
2. Remove the air bag modules (except the front side air bag modules and side curtain air bag modules), crash zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
3. Check the SRS components using the table below:
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
4. Install new air bag modules (except the front side air bag modules and side curtain air bag modules) crash zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
5. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-19, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
When SRS is not activated in a collision:
1. Check the SRS components using the table below:
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-19, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
When only one front air bag module is activated in a collision:
1. Replace the following components:
–Diagnosis sensor unit
–Crash zone sensor
–Activated front air bag and seat belt pre-tensioner.
2. Check the other SRS components using the table below. (Refer to “SRS is NOT activated”.)
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-19, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
Only one front air bag may inflate a crash, depending on the crash severity and whether the front occupants
are belted or unbelted. This does not indicate improper performance of the system. Perform self-diagnosis to
make sure the entire SRS operates properly.
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Driver airbag
module If the Driver airbag has deployed:
REPLACE.
Install with new fasteners. If the Driver air bag has NOT been activated:
[same text as in current manual]
Passenger front
airbag module If the Passenger front airbag has deployed:
REPLACE.
Install with new fasteners. If the Passenger front air bag has NOT been activated:
[same text as in current manual]
Crash zone
sensor If any of the front airbags or seat belt pre-
tensionsers have been activated:
REPLACE the crash zone sensor and bracket
with new fasteners. If the front airbags or seat belt pre-tensionsers have NOT
been activated:
[same text as in current manual]
Seat belt pre-ten-
sioner assemblies If the driver or passenger Seat belt pre-ten-
sioner has been activated:
REPLACE the seat belt pre-tensioner
assemblies with new fasteners. If the pre-tensioners have NOT been activated:
[same text as in current manual]
Diagnosis sensor
unit If any of the SRS components have been
activated:
REPLACE the Diagnosis sensor unit.
Install with new fasteners. If none of the SRS components have been activated:
[same text as in current manual]
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COLLISION DIAGNOSIS SRS-51
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Revision: 2006 December 2006 FX35/FX45
Steering wheel [same text as in current manual]
Spiral cable If the Driver airbag has deployed: REPLACE the spiral cable. If the Driver airbag has not deployed:
[same text as in current manual]
Harness and con-
nectors 1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE damaged section of harness. Do not repair, splice or modify any SRS harness.
Instrument panel 1. Visually check instrument panel for damage. 2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts.
Part SRS is activated SRS is NOT activated
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SRS-52
COLLISION DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
For Side CollisionNHS0007U
WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:
1. Replace the following components:
–All parts of front seatback (including front seatback frame) with front side air bag module (on the side on
which front side air bag is activated)
–Curtain air bag module (on the side on which side curtain air bag is activated)
–Diagnosis sensor unit
–Satellite sensor (on the side on which side air bag and side curtain air bag are activated)
2. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-19, "
SRS Operation
Check" . Ensure entire SRS operates properly.
WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION:
1. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-19, "
SRS Operation
Check" . Ensure entire SRS operates properly.
SRS INSPECTION (FOR SIDE COLLISION)
Part Front side air bag and
side curtain air bag are activated Front side air bag and side curtain air bag are NOT activated
LH or RH side curtain
air bag module REPLACE the side
curtain air bag mod-
ule.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.) 1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on
the collision side.
2. If damaged—Remove the side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the LH or RH side curtain air bag module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the LH or RH side curtain air bag module with new bolts.
6. If damaged—REPLACE the LH or RH side curtain air bag module with new bolts.
Front LH or RH side
air bag module REPLACE all parts of
seatback with
deployed front side
air bag module. 1. Check for visible signs of damage (dents, tears, deformation) of the seatback on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front seatback assembly. Air bag must be deployed before disposal.
LH or RH side air bag
(Satellite) sensor REPLACE the side
air bag (Satellite) sen-
sor on the collision
side with new nuts.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.) 1. Remove the LH or RH side air bag (Satellite) sensor on the collision side. Check
harness connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the LH or RH side air bag (Satellite) sensor.
3. Install the LH or RH side air bag (Satellite) sensor to check fit.
4. If no damage is found, reinstall the LH or RH side sir bag (Satellite) sensor with new nuts.
5. If damaged—REPLACE the LH or RH side air bag (Satellite) sensor with new nuts.
Diagnosis sensor unit REPLACE the diag- nosis sensor unit with
the new bolts. 1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new bolts and ground bolt.
4. If damaged—REPLACE the diagnosis sensor unit with new bolts and ground bolt.
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COLLISION DIAGNOSIS SRS-53
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Revision: 2006 December 2006 FX35/FX45
Seat belt pre-ten-
sioner assembly 1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly,
–Check for deformities of the center pillar inner.
–If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connectors for damage, terminals for deformities, and harness for binding.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall the seat belt pre-tensioner assembly.
6. If damaged—REPLACE the seat belt pre-tensioner assembly with new bolts.
Seat with front side
air bag REPLACE all parts of
front seatback
(including front seat-
back frame) 1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and deformities.
–Harness, connectors and terminals
–Frame and recliner (for front and rear seat), and also adjuster and slides (for front
seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new bolts.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation). 2. If damaged—REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side. 2. If damaged—REPLACE the damaged trim parts.
Part
Front side air bag and
side curtain air bag are activated Front side air bag and side curtain air bag are NOT activated
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SRS-54
COLLISION DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
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TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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TF
Revision: 2006 December 2006 FX35/FX45
TRANSFER
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions ......................................................... ..... 3
Service Notice or Precautions ............................. ..... 4
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 8
NVH Troubleshooting Chart ................................ ..... 8
TRANSFER FLUID ................................................ ..... 9
Replacement ....................................................... ..... 9
DRAINING ........................................................ ..... 9
FILLING ............................................................ ..... 9
Inspection ............................................................ ..... 9
FLUID LEAKAGE AND FLUID LEVEL ............. ..... 9
AWD SYSTEM ....................................................... ... 10
Power Transfer Diagram ..................................... ... 10
System Description ............................................. ... 10
DESCRIPTION ................................................. ... 10
ELECTRIC CONTROLLED COUPLING .......... .... 11
AWD CONTROL UNIT ..................................... .... 11
AWD WARNING LAMP .................................... ... 12
System Diagram .................................................. ... 12
COMPONENTS FUNCTION DESCRIPTION .. ... 13
CAN Communication ........................................... ... 13
SYSTEM DESCRIPTION ................................. ... 13
TROUBLE DIAGNOSIS ......................................... ... 14
Fail-Safe Function ............................................... ... 14
How to Perform Trouble Diagnosis ..................... ... 14
BASIC CONCEPT ............................................ ... 14
Location of Electrical Parts .................................. ... 15
Circuit Diagram ................................................... ... 16
Wiring Diagram — AWD — ................................. ... 17
Trouble Diagnosis Chart for Symptoms .............. ... 20
AWD Control Unit Input/Output Signal Reference
Values ................................................................. ... 20 AWD CONTROL UNIT INSPECTION TABLE ..
... 20
CONSULT-II Function (ALL MODE AWD/4WD) .. ... 22
FUNCTION ....................................................... ... 22
CONSULT-II SETTING PROCEDURE ............. ... 22
SELF-DIAG RESULT MODE ............................ ... 22
DATA MONITOR MODE ................................... ... 24
ACTIVE TEST MODE ...................................... ... 25
AWD CONTROL UNIT PART NUMBER .......... ... 25
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 26
Power Supply Circuit for AWD Control Unit ......... ... 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 26
DIAGNOSTIC PROCEDURE ........................... ... 26
AWD Control Unit ................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
ABS System ........................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
AWD Solenoid ..................................................... ... 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 28
DIAGNOSTIC PROCEDURE ........................... ... 28
COMPONENT INSPECTION ........................... ... 30
AWD Actuator Relay ............................................ ... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 31
DIAGNOSTIC PROCEDURE ........................... ... 31
Engine Control Signal .......................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
CAN Communication Line ................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON ........................... ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started .............................. ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is
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TF-2Revision: 2006 December 2006 FX35/FX45 Started .................................................................
... 35
DIAGNOSTIC PROCEDURE ........................... ... 35
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF .................... ... 36
DIAGNOSTIC PROCEDURE ........................... ... 36
While Driving, AWD Warning Lamp Flashes Rapidly
(When Flashing in Approx. 1 Minute and Then Turn-
ing OFF) .............................................................. ... 37
While Driving, AWD Warning Lamp Flashes Slowly
(When Continuing to Flash until Turning Ignition
Switch OFF) ......................................................... ... 37
DIAGNOSTIC PROCEDURE ........................... ... 37
AWD CONTROL UNIT ........................................... ... 39
Removal and Installation ..................................... ... 39
REMOVAL ........................................................ ... 39
INSTALLATION ................................................. ... 39
FRONT OIL SEAL .................................................. ... 40
Removal and Installation ..................................... ... 40
REMOVAL ........................................................ ... 40
INSTALLATION ................................................. ... 40 REAR OIL SEAL ....................................................
... 41
Removal and Installation ...................................... ... 41
REMOVAL ......................................................... ... 41
INSTALLATION ................................................. ... 42
AIR BREATHER HOSE .......................................... ... 43
Removal and Installation ...................................... ... 43
TRANSFER ASSEMBLY ........................................ ... 44
Removal and Installation ...................................... ... 44
REMOVAL ......................................................... ... 44
INSTALLATION ................................................. ... 44
Disassembly and Assembly ................................. ... 45
COMPONENTS ................................................ ... 45
DISASSEMBLY ................................................. ... 46
INSPECTION .................................................... ... 51
ASSEMBLY ....................................................... ... 52
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 59
General Specifications ......................................... ... 59