2006 INFINITI FX35 Service Manual

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Page 1113 of 4462

INFINITI FX35 2006 Service Manual BRAKE MASTER CYLINDER BR-13
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Revision: 2006 December 2006 FX35/FX45
BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionNFS000M1
LEAK INSPECTION
Check for leaking

Page 1114 of 4462

INFINITI FX35 2006 Service Manual BR-14
BRAKE MASTER CYLINDER
Revision: 2006 December 2006 FX35/FX45
5. Remove master cylinder assembly mounting nut, remove master cylinder assembly from the vehicle. Refer to BR-16, "
Removal and In

Page 1115 of 4462

INFINITI FX35 2006 Service Manual BRAKE BOOSTER BR-15
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Revision: 2006 December 2006 FX35/FX45
BRAKE BOOSTERPFP:47200
On-Vehicle ServiceNFS000M5
OPERATING CHECK
With engine stopped, change the vacu

Page 1116 of 4462

INFINITI FX35 2006 Service Manual BR-16
BRAKE BOOSTER
Revision: 2006 December 2006 FX35/FX45
Removal and InstallationNFS000M6
REMOVAL
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brak

BR-16
BRAKE BOOSTER
Revision: 2006 December 2006 FX35/FX45
Removal and InstallationNFS000M6
REMOVAL
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water
immediately.
Be careful not to deform or bend brake tube while removing and installing brake booster.
Replace clevis pin if it is damaged.
Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined dur-
ing installation, dash panel may damage the threads.
Install the check valve in the correct direction.
1. Remove vacuum hose from brake booster. Refer to BR-17, "
VACUUM LINES" .
2. Remove brake master cylinder. Refer to BR-13, "
Removal and Installation" .
3. Disconnect harness connector from brake booster assembly. (ICC model)
4. Remove snap pin and clevis pin from inside the vehicle. Refer to BR-7, "
Components" .
5. Remove nuts from brake booster and brake pedal bracket.
6. Remove brake booster assembly from engine room.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of –66.7 kPa (– 500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length “B” (shown in the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut to install brake booster assembly to the vehicle. At this time, make sure to
install a gasket between brake booster assembly and the engine
room.
3. Connect brake pedal with clevis of input rod.
4. Install brake pedal bracket mounting nuts and bolt and tighten them to the specified torque. BR-7, "
Components" .
5. Install brake tube from brake master cylinder to ABS actuator. Refer to BR-11, "
Hydraulic Circuit" .
6. Install master cylinder to booster assembly. Refer to BR-13, "
Removal and Installation" .
7. Adjust the height and play of brake pedal. BR-6, "
Inspection and Adjustment" .
8. Tighten lock nut of input rod to the specified torque. Refer to BR-15, "
Components" .
9. Bleed air. Refer to BR-10, "
Bleeding Brake System" .
Standard dimension when applying a vacuum of
− 66.7 kPa ( −500 mmHg, −19.69 inHg):
15.6 − 15.9 mm (0.614 − 0.626 in)
SFIA2146E
Length “B” : 126.5 mm (4.98 in)
SGIA0060E

Page 1117 of 4462

INFINITI FX35 2006 Service Manual VACUUM LINES BR-17
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Revision: 2006 December 2006 FX35/FX45
VACUUM LINESPFP:41920
ComponentsNFS000OC
Removal and InstallationNFS000M7
CAUTION:
Because vacuum hose

Page 1118 of 4462

INFINITI FX35 2006 Service Manual BR-18
VACUUM LINES
Revision: 2006 December 2006 FX35/FX45
InspectionNFS000M8
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
CHECK VALVE INSPECTION
Airtightness Inspection
Us

Page 1119 of 4462

INFINITI FX35 2006 Service Manual FRONT DISC BRAKE BR-19
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Revision: 2006 December 2006 FX35/FX45
FRONT DISC BRAKEPFP:41000
On-Vehicle InspectionNFS000M9
PAD WEAR INSPECTION
Check the thickness fr

Page 1120 of 4462

INFINITI FX35 2006 Service Manual BR-20
FRONT DISC BRAKE
Revision: 2006 December 2006 FX35/FX45
It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this c

BR-20
FRONT DISC BRAKE
Revision: 2006 December 2006 FX35/FX45
It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, suspend cylinder body with wire so as not to stretch
brake hose.
Do not damage piston boot.
If any shim is subject to serious corrosion, replace it with a new one.
Always replace shims and shim covers as a set when replacing brake pads.
Keep rotor clean, from brake fluid.
Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer to BR-24, "
Brake Burnishing Procedure" .
Removal and Installation of Brake PadNFS000MB
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove lower sliding pin bolt.
3. Hang cylinder body with a wire, and remove pads, pad retainers, shims from torque member.
CAUTION:
When removing pad retainer from torque member, lift pad
retainer in the direction shown by arrow (shown in the fig-
ure) so as not to deform it.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) or equivalent to the both sides
of inner shim and outer shim, install inner shim to inner pad, and
outer shim and outer shim cover to outer pad.
2. Apply PBC (Poly Butyl Cuprysil) or equivalent to pad contact surface on pad retainer, and install pad retainers and pads to
torque member.
CAUTION:
Inner pad and outer pad have pad-return mechanism on
upper side of pad retainer. When installing pad to torque
member, be sure to install pad return lever to pad wear sen-
sor securely.
3. Install cylinder body to torque member. CAUTION:
When replacing pads with new ones, press in piston until pads can be installed. In this case, care-
fully monitor brake fluid level in reservoir tank because brake fluid will return to master cylinder
reservoir tank.
4. Install lower sliding pin bolt, and tighten it to the specified torque. Refer to BR-19, "
Components" .
5. Secure disc rotor with wheel nuts. Depress brake pedal a few times until it gets a responsive touch.
6. Check brake for drag.
7. Install tires to vehicle.
Removal and Installation of Brake Caliper AssemblyNFS000MC
REMOVAL
1. Remove tires from vehicle with power tool.
2. Fasten disc rotor using wheel nut.
3. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
SBR556E
SBR557E

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