Page 3081 of 4462
SERVICE DATA AND SPECIFICATIONS (SDS) EM-287
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
Main Bearing Oil Clearance
Unit: mm (in)
CONNECTING ROD BEARING
Unit: mm (in)
Undersize
Unit: mm (in)
Connecting Rod Bearing Oil Clearance
Unit: mm (in)
Main bearing oil clearance
Standard
No.1 and 5 0.001 - 0.011 (0.00004 - 0.0004)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007)
Limit No.1 and 5 0.021 (0.0008)
No.2, 3 and 4 0.027 (0.0011)
Grade number Thickness Identification color (mark) 0 1.500 - 1.503 (0.0591 - 0.0592) No color
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
Undersize Thickness Pin journal diameter
0.25 (0.0098) 1.626 - 1.634 (0.0640 - 0.0643) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearance Standard 0.020 - 0.045 (0.0008 - 0.0018)
Limit 0.055 (0.0022)
Page 3082 of 4462
EM-288
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
Page 3083 of 4462
EX-1
EXHAUST SYSTEM
B ENGINE
CONTENTS
C
D E
F
G H
I
J
K L
M
SECTION EX
A
EX
Revision: 2006 December 2006 FX35/FX45
EXHAUST SYSTEM
PREPARATION ...................................................... ..... 2
Commercial Service Tools ................................... ..... 2
EXHAUST SYSTEM .............................................. ..... 3
Checking Exhaust System .................................. ..... 3 Components ........................................................
..... 3
Removal and Installation ..................................... ..... 4
REMOVAL ........................................................ ..... 4
INSTALLATION ................................................ ..... 4
INSPECTION AFTER INSTALLATION ............. ..... 5
Page 3084 of 4462
EX-2
PREPARATION
Revision: 2006 December 2006 FX35/FX45
PREPARATIONPFP:00002
Commercial Service ToolsNBS004IM
Tool name Description
Power tool Loosening nuts and bolts
PBIC0190E
Page 3085 of 4462
EXHAUST SYSTEM EX-3
C
D E
F
G H
I
J
K L
M A
EX
Revision: 2006 December 2006 FX35/FX45
EXHAUST SYSTEMPFP:20100
Checking Exhaust SystemNBS004IN
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
If anything is found, repair or replace damaged parts.
ComponentsNBS004IO
CAUTION:
Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.
Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
Be careful not to cut your hand on the heat insulator edge.
VQ35DE
SMA211A
PBIC1583E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Gasket
7. Exhaust front tube 8. Gasket 9. Collar
Page 3086 of 4462
EX-4
EXHAUST SYSTEM
Revision: 2006 December 2006 FX35/FX45
VK45DE
Removal and InstallationNBS005S5
REMOVAL
Disconnect each joint and mounting using power tool.
When removing main muffler, remove main muffler mounting bracket bolts.
Remove exhaust mounting bracket as follows:
1. Remove engine rear undercover.
2. Remove front cross bar. FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
3. Remove exhaust mounting bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
10. Grommet 11. Exhaust mounting bracket 12. Grommet
13. Mounting rubber 14. Bracket 15. Ground cable
16. Ring gasket
PBIC5097E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Dynamic damper
7. Gasket 8. Exhaust front tube 9. Gasket
10. Mounting bracket 11. Exhaust mounting bracket 12. Collar
13. Grommet 14. Grommet 15. Mounting rubber
16. Bracket 17. Ground cable 18. Ring gasket
Page 3087 of 4462

EXHAUST SYSTEM EX-5
C
D E
F
G H
I
J
K L
M A
EX
Revision: 2006 December 2006 FX35/FX45
Tighten main muffler mounting bracket bolts in numerical order
as shown in the figure.
CAUTION:
Always replace exhaust tube gaskets with new ones when reassembling.
If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat
insulator, remove them.
When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.
Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
INSPECTION AFTER INSTALLATION
Make sure clearance between tail tube and bumper is even.
With engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC1049E
Page 3088 of 4462
EX-6
EXHAUST SYSTEM
Revision: 2006 December 2006 FX35/FX45