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BCM (BODY CONTROL MODULE) BCS-11
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BCS
Revision: 2006 December 2006 FX35/FX45
SchematicNKS00341
TKWM2093E
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BCS-12
BCM (BODY CONTROL MODULE)
Revision: 2006 December 2006 FX35/FX45
TKWM4453E
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BCM (BODY CONTROL MODULE) BCS-13
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Revision: 2006 December 2006 FX35/FX45
CONSULT-II Function (BCM)NKS00342
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT–II INSPECTION PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
ITEMS OF EACH PART
NOTE:
CONSULT-II displays systems equipped in the vehicle.
× :Applicable
NOTE:
*1: This item is displayed, but should not be used.
*2: This item is displayed, but does not function. Diagnostic test item Check item, diagnostic test mode Content
Inspection by part WORK SUPPORT Changes setting of each function.
SELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
DATA MONITOR Displays the input data of BCM in real time.
CAN DIAG SUPPORT MNTR The transmit/receive diagnosis result of CAN communication can be read.
ACTIVE TEST Gives a drive signal to a load to check the operation.
ECU PART NUMBER ECM part number can be read.
CONFIGURATION (Not be used)
System and item CONSULT-II display Diagnostic test mode (Inspection by part)
WORK
SUPPORT SELF
−
DIAG
RESULTS DATA
MONI- TOR CAN
DIAG SUP-
PORT
MNTR ACTIVE
TEST ECU
PA RT
NUM- BER CON-
FIGU-
RATION
BCM BCM ×× × ×
×
*1
Power door lock system DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ××
Warning chime BUZZER ××
Room lamp timer INT LAMP ×××
Headlamp HEAD LAMP ×××
Wiper WIPER ×××
Turn signal lamp
Hazard lamp FLASHER
××
Blower fan switch signal
A/C switch signal AIR CONDITONER
×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
IVIS IMMU ××
Room lamp battery saver BATTERY SAVER ×× ×
Trunk lid TRUNK
*2××
Vehicle security system THEFT ALM ×××
Retained power control RETAINED PWR ×××
Oil pressure switch SIGNAL BUFFER ××
Low tire pressure warning
system AIR PRESSURE
MONITOR ××× ×
Panic system PANIC ALARM ×
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BCS-14
BCM (BODY CONTROL MODULE)
Revision: 2006 December 2006 FX35/FX45
WORK SUPPORT
Operation Procedure
1. Touch “BCM” on “SELECT TEST ITEM” screen.
2. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
3. Touch item on “SELECT WORK ITEM” screen.
4. Touch “START”.
5. Touch “CHANGE SET”.
6. The setting will be changed and “RESETTING COMPLETED” will be displayed.
7. Touch “END”.
Display Item List
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)NKS00343
1. CHECK SELF-DIAGNOSTIC RESULT
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Connect to CONSULT-II, and select “BCM” on “SELECT SYSTEM” screen.
2. Select “BCM control unit ” on “SELECT WORK ITEM” screen, and select “SELF-DIAG RESULTS”.
3. Check display content in self-diagnostic results.
Contents displayed
No malfunction>>INSPECTION END
Malfunction in CAN communication system>>After printing the monitor items, go to “CAN System”. Refer to LAN-3, "
Precautions When Using CONSULT-II" .
Item Description
RESET SETTING VALUE Return a value set with WORK SUPPORT of each system to a default value in factory shipment.
CONSULT-II display code Diagnosis item
U1000 INITIAL DIAG
TRANSMIT DIAG ECM
IPDM E/R
METER/M&A I-KEY
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BCM (BODY CONTROL MODULE) BCS-15
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Revision: 2006 December 2006 FX35/FX45
Removal and Installation of BCMNKS00344
REMOVAL
1. Remove the dash side finisher (LH). Refer to EI-37, "BODY
SIDE TRIM" .
2. Disconnect BCM connector.
3. Remove bracket mounting screws (3) to remove BCM and fuse block with bracket.
4. Raise the pawl of fuse block and remove bracket from fuse block to remove BCM.
INSTALLATION
Installation is the reverse order of removal.
NOTE:
When replacing BCM perform initialization of NATS system and registration of all NATS ignition key IDs.
SKIA4964E
SKIA4965E
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BCS-16
BCM (BODY CONTROL MODULE)
Revision: 2006 December 2006 FX35/FX45
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BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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Revision: 2006 December 2006 FX35/FX45
BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS ..................................................... ..... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Work ........................................... ..... 5
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 6
SQUEAK AND RATTLE TROUBLE DIAGNOSIS . ..... 7
Work Flow ........................................................... ..... 7
CUSTOMER INTERVIEW ................................ ..... 7
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 8
CHECK RELATED SERVICE BULLETINS ...... ..... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 8
REPAIR THE CAUSE ...................................... ..... 8
CONFIRM THE REPAIR .................................. ..... 9
Generic Squeak and Rattle Troubleshooting ...... ..... 9
INSTRUMENT PANEL ..................................... ..... 9
CENTER CONSOLE ........................................ ..... 9
DOORS ............................................................ ..... 9
TRUNK ............................................................. ... 10
SUNROOF/HEADLINING ................................ ... 10
SEATS .............................................................. ... 10
UNDERHOOD .................................................. ... 10
Diagnostic Worksheet ......................................... .... 11
HOOD .................................................................... ... 13
Fitting Adjustment ............................................... ... 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT ................................................. ... 13
FRONT END HEIGHT ADJUSTMENT ............ ... 13
SURFACE HEIGHT ADJUSTMENT ................ ... 13
Removal and Installation of Hood Assembly ....... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 15
Removal and Installation of Hood Lock Control .. ... 15
REMOVAL ........................................................ ... 15 INSTALLATION ................................................
... 16
Hood Lock Control Inspection ............................. ... 16
RADIATOR CORE SUPPORT ............................... ... 18
Removal and Installation ..................................... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
FRONT FENDER ................................................... ... 20
Removal and Installation ..................................... ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 20
POWER DOOR LOCK SYSTEM ........................... ... 21
Component Parts and Harness Connector Location ... 21
System Description .............................................. ... 22
OUTLINE .......................................................... ... 23
CAN Communication System Description ........... ... 24
CAN Communication Unit .................................... ... 24
Schematic/With Intelligent Key ............................ ... 25
Wiring Diagram — D/LOCK —/With Intelligent Key ... 26
Schematic/Without Intelligent Key ....................... ... 31
Wiring Diagram — D/LOCK —/Without Intelligent
Key ...................................................................... ... 32
Terminals and Reference Value for BCM ............ ... 36
Terminals and Reference Value for Intelligent Key
Unit (With Intelligent Key System) ....................... ... 36
Work Flow ............................................................ ... 37
CONSULT-II Function (BCM) .............................. ... 37
CONSULT-II START PROCEDURE ................. ... 37
CONSULT-II APPLICATION ITEMS ................. ... 37
Trouble Diagnosis Chart by Symptom ................. ... 38
Check BCM Power Supply and Ground Circuit ... ... 39
Check Door Switch .............................................. ... 40
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 40
CHECK BACK DOOR SWITCH ....................... ... 42
Check Key Switch ................................................ ... 44
Check Door Lock and Unlock Switch .................. ... 46
Check Door Lock Actuator (Driver Side) ............. ... 48
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ........................................................ ... 49
Check Fuel Lid Lock Actuator .............................. ... 50
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BL-2Revision: 2006 December 2006 FX35/FX45 Check Front Door Key Cylinder Switch (Lock) ....
... 51
Check Front Door Key Cylinder Switch (Unlock) . ... 52
Check Select Unlock Relay Circuit ...................... ... 53
REMOTE KEYLESS ENTRY SYSTEM .................. ... 54
Component Parts and Harness Connector Location ... 54
System Description .............................................. ... 55
INPUTS ............................................................ ... 55
OPERATED PROCEDURE .............................. ... 56
CAN Communication System Description ........... ... 57
CAN Communication Unit .................................... ... 57
Schematic ............................................................ ... 58
Wiring Diagram — KEYLES — ............................ ... 59
Terminals and Reference Value for BCM ............. ... 62
Terminals and Reference Value for IPDM E/R ..... ... 63
CONSULT-II Function (BCM) ............................... ... 64
CONSULT-II INSPECTION PROCEDURE ....... ... 64
CONSULT-II APPLICATION ITEMS ................. ... 64
Work Flow ............................................................ ... 66
Trouble Diagnosis Chart by Symptom ................. ... 67
Check Key Fob Battery and Function .................. ... 69
Check ACC Switch .............................................. ... 70
Check Door Switch .............................................. ... 71
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 71
CHECK BACK DOOR SWITCH ....................... ... 73
Check Key Switch ................................................ ... 75
Check Remote Keyless Entry Receiver ............... ... 76
Check IPDM E/R Operation ................................. ... 79
Check Hazard Warning Lamp Function ............... ... 80
Check Horn Function ........................................... ... 80
Check Headlamp Function .................................. ... 80
Check Map Lamp and Ignition Keyhole Illumination
Function ............................................................... ... 80
ID Code Entry Procedure .................................... ... 81
KEY FOB ID SET UP WITH CONSULT-II ........ ... 81
KEY FOB ID SET UP WITHOUT CONSULT-II . ... 83
Removal and Installation of Remote keyless Entry
receiver ................................................................ ... 84
REMOVAL ........................................................ ... 84
INSTALLATION ................................................. ... 84
Key Fob Battery Replacement ............................. ... 85
INTELLIGENT KEY SYSTEM ................................ ... 86
Component Parts and Harness Connector Location ... 86
System Description .............................................. ... 88
DOOR LOCK FUNCTION ................................ ... 88
REMOTE CONTROL ENTRY FUNCTIONS ..... ... 89
ENGINE STARTUP FUNCTION ....................... ... 90
WARNING AND ALARM FUNCTION ............... ... 91
CHANGE SETTINGS FUNCTION .................... ... 94
INTELLIGENT KEY REGISTRATION ............... ... 94
STEERING LOCK UNIT REGISTRATION ....... ... 94
CAN Communication System Description ........... ... 95
CAN Communication Unit .................................... ... 95
Schematic ............................................................ ... 96
Wiring Diagram — I/KEY — ................................ ... 98
Terminals and Reference Value for INTELLIGENT
KEY UNIT ............................................................ ..111
Terminals and Reference Value for Steering Lock
unit ....................................................................... .113 Terminals and Reference Value for BCM .............
.113
Terminals and Reference Value for IPDM E/R ..... .114
Diagnosis Procedure ............................................ .115
WORK FLOW ................................................... .115
CONSULT-II Functions (INTELLIGENT KEY) ...... .116
CONSULT-II Start Procedure ............................... .116
CONSULT-II Application Items ............................. .116
WORK SUPPORT ............................................ .116
SELF-DIAGNOSTIC RESULTS ........................ .116
DATA MONITOR ............................................... .117
ACTIVE TEST ................................................... .117
List of Operation Related Parts ............................ .118
Trouble Diagnosis Symptom Chart ...................... .119
ALL FUNCTIONS OF THE INTELLIGENT KEY
ARE NOT OPERATING .................................... .119
REMOTE CONTROL ENTRY FUNCTION MAL-
FUNCTION ....................................................... .119
DOOR LOCK FUNCTION MALFUNCTION ...... .120
ENGINE START FUNCTION MALFUNCTION . .121
WARNING CHIME FUNCTION MALFUNCTION .121
Check CAN Communication System Inspection .. .124
Check Intelligent Key Unit Power Supply and
Ground Circuit ...................................................... .124
Check Key Switch (Intelligent Key Unit Input) ...... .125
Check Key Switch (BCM Input) ............................ .126
Check Ignition Knob Switch ................................. .127
Check Door Switch .............................................. .129
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ........................................................... .129
CHECK BACK DOOR SWITCH ........................ .130
Check Unlock Sensor .......................................... .131
Check Door Request Switch ................................ .133
Check Intelligent Key Warning Buzzer ................. .134
Check Outside Key Antenna ................................ .135
Check Inside Key Antenna ................................... .138
Check Steering Lock Unit ..................................... .139
Check Stop Lamp Switch ..................................... .141
Check Detention Switch ....................................... .142
Check Select Unlock Relay .................................. .144
Check Hazard Function ....................................... .145
Check Horn Function ........................................... .145
Check Headlamp Function ................................... .145
Check IPDM E/R Operation ................................. .145
Removal and Installation of Intelligent Key Unit ... .146
REMOVAL ......................................................... .146
INSTALLATION ................................................. .146
Intelligent Key Battery Replacement .................... .147
INTELLIGENT KEY BATTERY INSPECTION .. .147
DOOR ..................................................................... .148
Fitting Adjustment ................................................ .148
FRONT DOOR .................................................. .148
REAR DOOR .................................................... .148
STRIKER ADJUSTMENT ................................. .149
Removal and Installation of Front Door ............... .149
REMOVAL ......................................................... .149
INSTALLATION ................................................. .150
Removal and Installation of Rear Door ................ .150
REMOVAL ......................................................... .150