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TROUBLE DIAGNOSIS ATC-59
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AT C
Revision: 2006 December 2006 FX35/FX45
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 2 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds to enable setting operation.
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage below 10 V, trimmer operation is canceled. Wind distri-
bution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 2 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds to enable setting operation.
4. Press the intake switch as desired.
When battery cable is disconnected or battery voltage below 10 V, memory function is canceled. Memory func-
tion set becomes that of initial condition.
SJIA1581E
LED status of
FRE position LED status of
REC position Setting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON
OFF ON AUTO control (Initial setting)
Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.
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ATC-60
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
Operational CheckNJS000E1
The purpose of the operational check is to check if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32 °C (90 °F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-102, "
Memory Function" .
If OK, continue the check.
CHECKING BLOWER
1. Press fan (UP:+) switch. Blower should operate on low speed. The fan symbol should have one blade lit.
2. Press fan (UP:+) switch again, and continue checking blower speed and fan symbol until all speeds are checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 7 7 , "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri- bution table. Refer to AT C - 3 7 , "
Discharge Air Flow" .
If NG, go to trouble diagnosis procedure for AT C - 6 8 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the D/F or
DEF is selected.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change. (Slight change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for AT C - 7 4 , "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control (DOWN) switch (driver side) until 18 °C (60 °F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 9 0 , "
Insufficient Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control (UP) switch (driver side) until 32 °C (90 °F) is displayed.
Conditions : Engine running at normal operating temperature
SJIA0302E
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TROUBLE DIAGNOSIS ATC-61
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AT C
Revision: 2006 December 2006 FX35/FX45
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 9 9 , "
Insufficient Heating" .
If OK, continue the check.
CHECKING A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for AT C - 8 2 , "
Magnet Clutch Circuit" .
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO.
Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for AT C - 6 2 , "
Power Supply and Ground Circuit for Auto Amp." , then
if necessary, trouble diagnosis procedure for AT C - 8 2 , "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-28,
"How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driv-
ing conditions environment. If symptom appears, refer to AT C - 4 1 , "
SYMPTOM TABLE" and perform applica-
ble trouble diagnosis procedures.
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ATC-62
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
Power Supply and Ground Circuit for Auto Amp.NJS000E2
SYMPTOM: A/C system does not come on.
INSPECTION FLOW
COMPONENT DESCRIPTION
Unified Meter and A/C Amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, intake
door motor, blower motor and compressor are then controlled.
When the various switches and temperature control switch are oper-
ated, data is input to the unified meter and A/C amp. from the display
control unit using CAN communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
*1 ATC-63, "DIAGNOSIS PROCE-
DURE FOR A/C SYSTEM"
*2 ATC-60, "Operational Check"*3AV-84, "Unable to Operate System
with A/C and AV Switch" (Without
navigation system) or AV-139,
"Unable to Operate System with A/C
and AV Switch" (With navigation
system)
SJIA1582E
SJIA1566E
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TROUBLE DIAGNOSIS ATC-63
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Revision: 2006 December 2006 FX35/FX45
Potentio Temperature Control (PTC)
The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature control switch. The set temperature
is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
1. CHECK POWER SUPPLY CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check voltage between unified meter and A/C amp. harness connector M56 terminals 21, 22 and 35, unified meter and A/C
amp. harness connector M57 terminal 46 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A and 15A fuses [Nos. 6, 10, 11, 12 and 19, located in the fuse block (J/B)]. Refer to PG-
81, "FUSE BLOCK - JUNCTION BOX (J/B)" .
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness for short circuit and replace fuse.
SJIA1583E
RJIA1983E
Terminals Ignition switch position
(+)
(-) OFF ACC ON
Unified
meter and
A/C amp.
connector Terminal No.
M56 21
Ground Battery volt-
age Battery volt-
age Battery
voltage
M56 22 Approx. 0 V Approx. 0 V Battery
voltage
M56 35 Approx. 0 V Battery volt-
age Battery
voltage
M57 46 Approx. 0 V Battery volt-
age Battery
voltage
RJIA1984E
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ATC-64
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
2. CHECK GROUND CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Check continuity between unified meter and A/C amp. harness connector M56 terminal 29, 30 and ground.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Repair harness or connector.
LAN System CircuitNJS000E3
SYMPTOM: Mode door motor, intake door motor and/or air mix door motor(s) does not operate normally.
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT
1. CHECK POWER SUPPLY FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch ON.
2. Check voltage between unified meter and A/C amp. harness connector M57 terminal 54 and ground.
OK or NG
OK >> GO TO 2.
NG >> Replace unified meter and A/C amp. 29, 30 – Ground : Continuity should exist.
RJIA1985E
RJIA1775E
54 – Ground : Battery voltage
RJIA1986E
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TROUBLE DIAGNOSIS ATC-65
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AT C
Revision: 2006 December 2006 FX35/FX45
2. CHECK SIGNAL FOR UNIFIED METER AND A/C AMP.
Confirm A/C LAN signal between unified meter and A/C amp. har-
ness connector M57 terminal 43 and ground using an oscilloscope.
OK or NG
OK >> GO TO 3.
NG >> Replace unified meter and A/C amp.
3. CHECK POWER SUPPLY FOR EACH DOOR MOTOR
Check voltage between each door motor harness connector M252,
M253, M257 and M258 terminal 1 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK SIGNAL FOR EACH DOOR MOTOR
Confirm A/C LAN signal between each door motor harness connec-
tor terminal 3 and ground using an oscilloscope.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
Terminals
Vo l ta g e
(+)
( − )
Unified meter and A/
C amp. connector Terminal No.
M57 43 Ground
RJIA1987E
SJIA1453J
1 – Ground : Battery voltage
RJIA1988E
Door motor Terminals
Voltage
(+)
( − )
Con-
nector Terminal
No.
Mode M258 3
Ground
Air mix
(Driver
side) M252 3
Air mix
(Passen-
ger side) M257 3
Intake M253 3
RJIA1989E
SJIA1453J
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ATC-66
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
5. CHECK MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
3. Check continuity between each door motor harness connector M252, M253, M257 and M258 terminal 2 and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK MOTOR OPERATION
1. Reconnect each door motor connector.
2. Turn ignition switch ON.
3. Confirm operation of each door motor.
OK or NG
OK >> (Return to operate normally.)
Poor contact in motor connector.
NG >> (Does not operate normally.)
GO TO 7.
7. CHECK AIR MIX DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect mode, air mix (driver side, passenger side), and intake door motor connectors.
3. Reconnect air mix (driver side, passenger side) and intake door motor connectors.
4. Turn ignition switch ON.
5. Confirm operation of air mix door motor (driver side, passenger side) and intake door motor.
OK or NG
OK >> [Air mix (driver side, passenger side) and intake door motors operate normally.]
Replace mode door motor.
NG >> [Air mix (driver side, passenger side) and intake door motors does not operate normally.]
GO TO 8.
8. CHECK MODE DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side, passenger side) connectors.
3. Reconnect mode door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and intake door motor.
OK or NG
OK >> (Mode and intake door motors operate normally.)
GO TO 10.
NG >> (Mode and intake door motors does not operate normally.)
GO TO 9.
2 – Ground : Continuity should exist.
RJIA1990E