Page 433 of 4462
ASSEMBLY AT-349
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
51. Install needle bearing to front sun gear. CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec- ified torque. Refer to AT- 2 7 4 , "
Components" .
AdjustmentNCS001IX
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for
oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA5498E
SCIA2810E
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AT-350
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
1. Measure dimensions “K” and “L” and then calculate dimension “J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1 ” and “M2 ” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
SCIA7073E
SCIA7074E
“J” : Distance between oil pump fitting surface of transmission case and needle bearing mating
surface of front sun gear.
J = K – L
SCIA5352E
SCIA3125E
SCIA3124E
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ASSEMBLY AT-351
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
b. Measure dimension “M1 ”.
c. Measure dimension “M
2 ”.
d. Calculate dimension “M”.
3. Adjust total end play “T
1 ”.
Select proper thickness of bearing race so that total end play
is within specifications. Refer to “Parts Information” for bear-
ing race selection.
SCIA3126E
SCIA3127E
“M” : Distance between transmission case fitting
surface of oil pump and needle bearing on oil
pump.
M = M
1 – M2
SCIA3125E
T1 = J – M
Total end play “T
1 ”
: 0.25 - 0.55 mm (0.0098 - 0.0217 in)
SCIA2810E
Page 436 of 4462
AT-352
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Assembly (2)NCS001IY
1. Install O-ring to oil pump assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly. CAUTION:
Apply petroleum jelly to bearing race.
3. Install oil pump assembly in transmission case. CAUTION:
Apply ATF to oil pump bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
Recommended Chemical Products
and Sealants" .) to oil pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
From the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
SCIA5172E
SCIA6529E
SCIA2811E
SCIA5321E
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ASSEMBLY AT-353
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
5. Tighten oil pump mounting bolts to specified torque. Refer to AT-
274, "Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case, and then tighten converter housing mounting bolts to the specified torque. Refer
to AT- 2 7 4 , "
Components" .
CAUTION:
Do not reuse self-sealing bolt.
8. Make sure that brake band does not close turbine revolution sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con- nector.
SCIA2300E
SCIA5011E
SCIA3427E
SCIA5034E
SCIA5449E
Page 438 of 4462
AT-354
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
b. Install A/T assembly harness connector from control valve with TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolts to the specified torque. Refer to AT- 2 7 4 , "
Com-
ponents" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
SCIA5450E
SCIA5447E
SCIA5155E
SCIA5264E
SCIA5301E
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ASSEMBLY AT-355
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 December 2006 FX35/FX45
g. Install control valve with TCM in transmission case. CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
h. Install bolts A, B and C to control valve with TCM.
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts to the specified torque. Refer to AT- 2 7 4 , "
Components" .
SCIA5034E
SCIA5035E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
SCIA5037E
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AT-356
ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor 2 harness with terminal clip.
14. Pull down A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
SCIA5023E
SCIA5446E
SCIA7524E
SCIA7526E
SCIA5299E