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INTELLIGENT KEY SYSTEM BL-147
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Revision: 2006 December 2006 FX35/FX45
Intelligent Key Battery ReplacementNIS001O5
INTELLIGENT KEY BATTERY INSPECTION
Check by connecting a resistance (approximately 300 Ω) so that the
current value becomes about 10 mA.
PIIB4646E
Standard : Approx. 2.5V - 3.0V
OCC0607D
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BL-148
DOOR
Revision: 2006 December 2006 FX35/FX45
DOORPFP:80100
Fitting AdjustmentNIS001O6
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
Loosen the hinge mounting bolts. Raise the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper garnish and center pillar lower garnish. Refer to EI-37, "Removal and
Installation" .
2. Accessing from inside the vehicle, loosen the mounting nuts. Open the rear door, and raise the rear door at rear end to adjust.
1. Front fender 2. Front door outer 3. Rear door outer
4. Bolt 5. Nut
PIIA6059E
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DOOR
BL-149
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Revision: 2006 December 2006 FX35/FX45
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
Removal and Installation of Front DoorNIS001O7
CAUTION:
When removing and installing the front door assembly, support the door with a jack and cloth to
protect the door and body.
When removing and installing front door assembly, be sure to carry out the fitting adjustment
Refer to BL-148, "
Fitting Adjustment" .
Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
Operate with two workers, because of its heavy weight.
After installing, check operation.
REMOVAL
1. Pull the lever and remove the front door harness connector
while removing tabs of door harness connector.
2. Remove the mounting bolts of the check link on the vehicle.
PIIA6019E
PIIA2514E
PIIA6020E
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BL-150
DOOR
Revision: 2006 December 2006 FX35/FX45
3. Remove the door-side hinge mounting nuts, and remove the door assembly.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Rear DoorNIS001O8
CAUTION:
When removing and installing the rear door assembly, support the door with a jack and cloth to
protect the door and body.
When removing and installing rear door assembly, be sure to carry out the fitting adjustment Refer
to BL-148, "
Fitting Adjustment" .
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
Operate with two workers, because of its heavy weight.
Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
After installing, check operation.
REMOVAL
1. Grommet is pulled out, and the Rear door harness connector is
detached.
2. Remove the mounting bolts of the check link on the vehicle.
PIIA6021E
PIIA2787E
PIIA6022E
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DOOR
BL-151
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Revision: 2006 December 2006 FX35/FX45
3. Remove the door-side hinge mounting nuts, and remove the door assembly.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Door WeatherstripNIS001O9
REMOVAL
1. Remove the mounting bolts of the check link on the vehicle. Refer to BL-149, "Removal and Installation of
Front Door" or BL-150, "Removal and Installation of Rear Door" .
2. Remove the weatherstrip clips and remove weatherstrip.
INSTALLATION
Install in the reverse order of removal.
PIIA6023E
1. Weatherstrip 2. Clip
PIIA6024E
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BL-152
FRONT DOOR LOCK
Revision: 2006 December 2006 FX35/FX45
FRONT DOOR LOCKPFP:80502
Removal and InstallationNIS001OA
REMOVAL
1. Remove the front door finisher. Refer to EI-35, "Removal and Installation" .
2. Disconnect the inside handle knob cable and lock knob cable from the back side of the front door finisher.
3. Remove the front door glass and front door module assembly. Refer to GW-58, "
Removal and Installation"
.
4. Remove door side grommet, and remove door key cylinder assembly (driver side) and outside handle escutcheon (passenger side) TORX bolt (T30) from grommet hole.
1. Front gasket 2. Outside handle 3. Door key cylinder assembly (Driver
side)
Outside handle escutcheon (Pas-
senger side)
4. Rear gasket 5. Outside handle bracket 6. Grommet
7. TORX bolt (T30) 8. Key cylinder rod (Driver side only) 9. TORX bolt (T30)
10. Outside handle cable 11. Door lock assembly 12. Inside handle knob cable
13. Lock knob cable 14. Screw 15. Inside handle
PIIA6025E
PIIA4014E
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FRONT DOOR LOCK BL-153
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Revision: 2006 December 2006 FX35/FX45
CAUTION:
Do not forcibly remove the TORX bolt (T30).
5. Reach to separate the key cylinder rod connection (on the handle).
6. While pulling the outside handle, remove door key cylinder assembly (driver side) and outside handle escutcheon (passen-
ger side).
7. Disconnect the door request switch connector. (Intelligent Key only)
8. While pulling outside handle, slide toward rear of vehicle to remove outside handle.
9. Remove the front gasket and rear gasket.
PIIA3553E
PIIA3554E
PIIA3555E
PIIA3557E
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BL-154
FRONT DOOR LOCK
Revision: 2006 December 2006 FX35/FX45
10. Remove the TORX bolt (T30) of the outside handle bracket.
11. While pulling outside handle bracket, slide toward front of vehi- cle to remove outside handle bracket.
12. Reach to separate outside handle cable connection.
13. Remove the TORX bolts (T30) of door lock assembly.
14. Disconnect the door lock actuator connector and remove door lock assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.
PIIA7117E
PIIA3558E
PIIA6026E
PIIA1090E