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6. CAUTIONS:
Di s card the component.
Make s ure that all openings are sealed.
6.
7.
8.
Page 1146 of 3229
9.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,Removal and Ins tall ati on).
10.
11.
12.
13.14.
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Page 1148 of 3229
18.
Installation 1. CAUTION: A new O-ring seal is to be ins tall ed.
Inst all t he crankcas e vent oi l separat or.
T orque: 10 Nm 1.
Inst all t he crankcas e vent oi l separat or, wi ri ng harness bracket .
T orque: 10 Nm 2.
3. NOTE: Ins t al l new ret aining cl ips .
Connect t he crankcas e vent hos es .
3.
Inst all t he crankcas e vent oi l separat or to cyli nder bl ock, bracket .
T orque: M6 10 Nm M8
25 Nm 4.
Inst all t he fuel fi lt er bracket s.
T orque: 25 Nm 5.
At tach t he oil level indicator t ube.
T orque: 10 Nm 6.
Inst all t he fuel fi lt er.
7.
Page 1149 of 3229
Refer t o:
Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,
Removal and Ins tall ati on).
8. NOTE: Ins t al l a new retaini ng clip.
Inat all t he engi ne oil fill er tube.
T orque: 10 Nm 8.
Inst all t he int ake mani fol d adapt or.
T orque: 6 Nm 9.
Inst all t he int ake mani fol d adapt or, wi ri ng harness bracket .
T orque: 10 Nm 10.
11. CAUTIONS: "Make s ure t hat a new component i s ins t al led. "
Make s ure that t he mat ing faces are clean and free of foreign
mat eri al .
Inst all t he EGR pipe.
T orque: 10 Nm 11.
Inst all t he breather li ne.
12.
Inst all t he thrott le body.
Refer t o: Thrott le Body (303-04B Fuel Chargi ng and Controls - TD4
2.2L Dies el , Removal and Inst all at ion).
13.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.
Page 1150 of 3229
Publi s hed: 11-May-2011
Engine Emission Control - TD4 2.2L Diesel - Valve Cover Vent Oil Separator
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04B Fuel Chargi ng and Cont rol s - TD4 2.2LDi es el, Removal and Ins tal lat ion).
3.
4.
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T orque:
8 Nm 8.
9.
Remove and dis card t he hos e clips .
10. 11. CAUTION: Incorrect ins tall ati on of the
cams haft posi ti on (CMP) s ens or could res ul t in engi ne
damage.
Insert a 7.5 mm diameter drill bet ween the
valve cover and t he CMP s ens or as s hown, to
achi eve the correct al ignment of the CMP
s ensor. T orque:
4 Nm 11.