Page 2257 of 3229
Publi s hed: 11-May-2011
Glass, Frames and Mechanisms - Rear Door Fixed Window Glass
Removal and Inst all ati on
Removal
Lower the door glas s t o the bot tom of the door.1.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he rear door t rim panel.
Refer t o: Rear Door Tri m Panel (501-05 Int erior Tri m andOrnament ati on, Removal and Ins tal lat ion).
3.
Remove t he rear door frame trim.4.
Remove t he 2 nuts .Remove t he 2 Torx screws .Releas e t he glas s channel lini ng.
5.
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Installation
Inst all t he rear door window fixed glas s and t ighten t he nuts and
Torx screws evenly.
T orque: 5 Nm 1.
Inst all t he door frame trim.
2.
Inst all t he rear door t rim panel.
Refer t o: Rear Door Tri m Panel (501-05 Int erior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.
Page 2259 of 3229
Publi s hed: 11-May-2011
Instrument Panel and Console -
Torque SpecificationsDescriptionNmlb-ft
Instrument panel:
M8 Bolts2418M12 Bolts4030
Inst rument panel cons ol e s wit ch32
Inst rument panel Torx bolt s32ECM Bracket107
Page 2260 of 3229

Publi s hed: 11-May-2011
Instrument Panel and Console - Instrument Panel
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-St eering col umn mounti ng
2-Pas s enger air bag
3-Cross car beam4-Pas s enger s ide energy abs orbing bracket - Nort h American Speci fi cat ion (NAS) vehi cl es onl y
5-Cent er cons ol e mounti ng
6-Fl oor consol e s upport7-Driver s ide energy abs orbing as s embly
OVERVIEW
The ins t rument panel i ncorporat es a t ubul ar st eel cross car beam. An energy abs orbing as s embly i s bolt ed to the driverss ide of t he cros s car beam. The energy abs orbing as s embly compri s es 2 deformabl e brackets wel ded to a cros s brace. NASvehi cl es als o feat ure a s ingle energy abs orbi ng bracket bolt ed t o t he pass enger s i de of the cros s car beam.
Secured to the center of t he cros s car beam is a cas t magnes i um s t ructure which provides s upport and mounti ng points fort he cent er cons ol e. Mount ed on t he dri ver s ide of t he cros s car beam is the s t eering column support , which i s als omanufactured from magnes ium. The cros s car beam als o provi des a mounti ng poi nt for the dual s t age pas s enger air bag.For addit ional informat ion, refer t o: Air Bag and Safet y Belt Pretens ioner Supplement al Res traint Syst em (SRS) (501-20B
Page 2261 of 3229
Suppl ement al Rest rai nt Sys tem, Des cri pti on and Operati on).
The ins t rument panel cons i st s of 2 pl as t ic mol dings (upper and lower) which are welded t oget her t o provi de a s ingleas sembl y. The i nst rument panel provi des mounti ng poi nts for various driver and pas s enger int erfaces . Als o containedwit hin the i nst rument panel are t he air dis t ri but ion ducts , vents and regis ters.For addit ional informat ion, refer t o: Air Di st ri buti on and Fi lt eri ng (412-01 Climat e Cont rol, Des cript ion and O perati on).
Page 2262 of 3229
Publi s hed: 11-May-2011
Instrument Panel and Console - Instrument PanelTD4 2.2L Diesel
Removal and Inst all ati on
Removal
Make t he SRS s ys t em s afe.
Refer t o: Supplement al Res t raint Sys tem (SRS) Depowering andRepowering (501-20, General Procedures ).
1.
Remove t he winds hield wiper motor.
Refer t o: W i nds hield W i per Mot or (501-16 W ipers and W as hers ,Removal and Ins tall ati on).
2.
Evacuate the A/C s ys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
3.
Remove both front door ass embl ies .
Refer t o: Front Door (501-03 Body Clos ures , Removal andInst all at ion).
4.
Remove both A-pil lar upper t ri m panels .
Refer t o: A-Pil lar Tri m Panel (501-05 Int erior Trim andOrnament ati on, Removal and Ins tal lat ion).
5.
Remove t he A-pi llar center t rim panels .6.
Page 2263 of 3229
Releas e t he forward edge of both scuff pl at e t ri mpanel s .7.
Remove both cowl s ide t rim panels .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
8.
Remove t he LH front s eat .
Refer t o: Front Seat (501-10 Seati ng, Removal and Ins tal lati on).
9.
Remove t he transmis si on s elector lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat icTrans mi ss ion/Transaxle Ext ernal Cont rol s , Removal andInst all at ion).
10.
11.
Remove both fl oor consol e ext ensi ons.12.
Page 2264 of 3229
13. CAUTION: Cover fiber opti c cabl e connectorst o mi nimi ze dus t i ngress and avoid bendi ng the cablesi n a radi us of more than 30 mm.
13.
Releas e t he eart h lead.14.
Releas e t he ins trument panel harnes s from t het rans mis s ion t unnel .15.
Remove t he auxi liary juncti on box acces s cover.16.